Lincoln Electric IM915 manual Status LED

Page 27

b-5

 

OPERATION

b-5

 

 

 

 

1. STATUS LED

FIGURE b.2

 

The status LED indicates system status.

Normal A. WIRE FEED SPEED/AMMETER DISPLAY

 

operation is a steady green light.

 

 

Note: During normal power-up, the LED may flash red and/or green as the equipment performs self tests.

LED condition

Definition

 

 

Steady green

System okay. The power source and

 

wire feeder are communicating nor-

 

mally.

 

 

blinking green

Occurs during a reset and indicates

 

the power source is identifying each

 

component in the system. This is nor-

 

mal for the first 10 seconds after

 

power-up, or if the system configura-

 

tion is changed during operation.

 

 

Alternating

Non-recoverable system fault. If the

green and red

power source or wire feeder status

 

LED is flashing any combination of

 

red and green, errors are present in

 

the system. Read the error code

 

before the machine is turned off.

 

Instructions for reading the error code

 

are detailed in the Service Manual.

 

Individual code digits are flashed in

 

red with a long pause between digits.

 

If more than one code is present, the

 

codes will be separated by a green

 

light.

 

To clear the error, turn the power

 

source OFF, and then back ON to

 

reset. See troubleshooting section.

 

 

Steady red

Non recoverable hardware fault.

 

Generally indicates a problem with

 

the cables connecting the wire feeder

 

to the power source.

 

 

blinking red

Not applicable.

 

 

2.DIGITAL METERS AND OUTPUT ENCODER KNObS (See Figure B.2)

The primary weld procedure settings are controlled and displayed using digital meters and output encoder knobs located at the top of the Power Feed™ 10M Single Wire Feeder control panel.

A B

400

263

WFS AMPS

VOLTS TRIM

This meter displays either the wire feed speed or cur- rent value (Amps) depending upon welding process (Mode) being used and the status of the wire feeder and power source. Written below the display is "WFS" and "Amps". An LED light illuminates which value is being displayed on the meter. The knob below the meter adjusts the value displayed on the meters.

Prior to Welding

Description

CV Welding Processes

Meter displays the preset

 

WFS value.

CC Welding Processes

Meter displays the preset

 

Amps.

During Welding

 

An Weld Processes

Meter displays displays the

 

actual average welding

 

Amps.

After Welding

 

An Weld Processes

The meter holds the actual

 

current value for 5 sec-

 

onds. The display blinks to

 

indicate the Power Feed™

 

10M Single Wire Feeder is

 

in the "Hold" period. If the

 

output is adjusted while in

 

the "Hold" period, the

 

Power Feed™ 10M Single

 

Wire Feeder will revert to

 

the "Prior to welding" dis-

 

play described above.

Note: If the output knob for the WFS/AMPS is adjust- ed while the Power Feed™ 10M Single Wire Feeder is in the “Hold” period, the Power Feed™ 10M Single Wire Feeder will immediately revert to the “Prior to Welding” display.

The default wire feed speed units are inches/minute and can be changed to meters/minute by entering the "Set-up Menu" in this Operation Section. The wire feed speed is calibrated to within ±2%. Refer to the power source man- ual for calibration specifications of the ammeter.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 27
Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWeld CAbLE SIzING Electric Shock can killLocation MountingPower Source COAxIAL Weld CAbLESElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelWeld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection Cylinder may explode if damagedBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnAdditional Required Equipment Product DescriptionRecommended Processes Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Volts / Trim Display Prior to WeldingSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu LockOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Process Setup and Operation Non- SynergicModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZEAll Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGWeld Mode Searching Searching for a Weld ModeUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung