Lincoln Electric IM915 manual Changing Drive Rolls and Wire Guides, Description

Page 14

A-6

INSTALLATION

A-6

 

 

 

WIRE DRIVE SYSTEMS

Drive Roll Kits are designed to feed specific types and wire sizes. The Power Feed™ 10M Single Wire Feeder does not include these Drive Roll Kits with this Wire Drive, but are available for ordering from the fol- lowing tables:

Drive Roll Kits, Steel Wires

Includes: 4 Smooth V groove drive rolls and an inner wire guide.

 

KP1505-030S

.023-.030 (0.6-0.8mm)

 

 

KP1505-035S

.035 (0.9mm)

 

KP1505-040S

.040 (1.0mm)

 

KP1505-045S

.045 (1.2mm)

 

KP1505-052S

.052 (1.4mm)

 

KP1505-1/16S

1/16 (1.6mm)

CHANGING DRIVE ROLLS AND WIRE GUIDES

FIGURE A.4

1

2

3

Drive Roll Kits, Cored Wires

Includes: 4 Knurled drive rolls and an inner wire guide.

 

KP1505-035C

 

.030-.035" (0.8-0.9mm)

 

KP1505-045C

 

.040-.045" (1.0-1.2mm)

 

KP1505-052C

 

.052" (1.4mm)

 

KP1505-1/16C

 

1/16" (1.6mm)

 

 

 

 

 

Drive Roll Kits,

Steel or Cored Wires

Includes: 4 Knurled drive rolls and an inner wire guide.

 

KP1505-068

 

.068-.072" (1.8mm)

 

KP1505-5/64

 

5/64" (2.0mm)

 

KP1505-3/32

 

3/32" (2.4mm)

 

KP1505-7/64

 

7/64" (2.8mm)

 

KP1505-.120

 

.120" (3.2mm)

 

 

 

 

 

Drive Roll Kits,

Hardfacing Wires

Includes: 2 Knurled drive rolls, 2 Smooth V groove drive rolls and an inner wire guide.

KP1505-7/64C

7/64" (2.8mm)

Drive Roll Kits, Aluminum Wire

Includes: 4 polished U groove drive rolls, outer wire guide and an inner wire guide.

KP1507-035A

.035" (0.9 mm)

KP1507-040A

.040" (1.0mm)

KP1507-3/64A

3/64" (1.2mm)

KP1507-1/16A

1/16" (1.6mm)

KP1507-3/32A

3/32" (2.4mm)

 

 

WIRE DRIVE DOOR

 

 

(OPEN)

 

 

 

ITEM

DESCRIPTION

1

Inner Wire Guide

2

Drive Rolls

3

Outer Wire Guide

To change drive rolls and wire guides:

1.Turn off power at the welding power source.

2.Open wire drive door.

3.Remove the outer wire guide. (Item #3)

4.Remove the 4 drive rolls (Item #2) by pulling them straight off of the drive hub. Rock the upper drive rolls back for ease of removal.

5.Remove the inner wire guide (Item #1).

6.Insert the new inner wire guide (Item #1) over the locating pins of the feed plate.

7.Install each drive roll by pushing it onto the hub until it fully seats.

8.Install the outer wire guide.

9.Swing the upper drive rolls down and close the wire drive door.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 14
Contents Power Feed 10M Single Wire Feeder July Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents Vii Power Feed 10M Single Wire Feeder SPEC.# Type Input PowerTemperature Rating Welding Capacity RatingMounting Electric Shock can killLocation Weld CAbLE SIzINGElectrode Work Power SourceCOAxIAL Weld CAbLES DIP Switch #7 Position Polarity Negative Electrode PolarityPower Source Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Wire Feeder Pin FunctionChanging Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Removing a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 BUILDUP OF SHIELDING GAS may harm health or kill Shielding GAS ConnectionCylinder may explode if damaged ExAMPLES of Connecting AN Arclink Power Wave System ARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Common Welding AbbREVIATIONSRequired Equipment Product DescriptionRecommended Processes Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim DisplayPrior to Welding LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder Lockout509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Step Trigger Operation Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Step Trigger Operation Sequence of OperationFigure b.5 Modes Process Setup and OperationNon- Synergic Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Output Control KNObS, Weld Mode 5Process Weld Mode CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic WIR E S IZE MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC 035 045 052Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGUser Memories Weld Mode SearchingSearching for a Weld Mode Limit Setting Enable Accessories OptionalAccessories Lb. coils to 2 spindles Periodic Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION SpecificationTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder14.56 18.48 15.80 30.46Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung