Lincoln Electric IM915 manual Pulse and PULSE-ON-PULSE Synergic, Pulse and PULSE-0N-PULSE Modes

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OPERATION

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MACHINE FUNCTIONALITY bY WELD PROCESS

PULSE AND PULSE-ON-PULSE (SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

PULSE AND PULSE-0N-PULSE MODES

MATERIAL

PROCESS

GAS

WIRE SIzE

 

 

 

0.035

3/64

1/16

ALUMINUM 4043

Pulse

Ar

149

72

74

ALUMINUM 4043

Pulse-on-Pulse

Ar

98

99

100

ALUMINUM 5356

Pulse

Ar

152

76

78

ALUMINUM 5356

Pulse-on-Pulse

Ar

101

102

103

OUTPUT CONTROL KNObS

WFS AMPS

VOLTS TRIM

LESS

MORE

LESS

MORE

WFS

WFS

TRIM

TRIM

ARC CONTROL

 

 

 

 

 

 

PULSE

 

 

 

DESCRIPTION

 

FREQUENCY:

 

 

 

 

 

(Low)-10.0 to

 

 

For Pulse modes, Arc Control

 

(High)+10.0

 

 

changes the pulsing frequency.

 

 

 

 

When the frequency changes,

 

 

 

 

the Power Wave system auto-

 

 

 

 

matically adjusts the back-

 

 

 

 

ground current to maintain a

 

 

 

 

similar heat input into the weld.

 

 

 

 

Low frequencies give more con-

 

 

 

 

trol over the puddle and high

 

 

 

 

frequencies minimize spatter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START OPTIONS

 

 

 

 

 

 

 

 

 

 

 

PREFLOW TIME

 

 

 

DESCRIPTION

 

 

 

 

 

 

 

0 to 10 seconds

 

 

 

Adjusts the time the gas flows

 

 

 

 

 

after the trigger is pulled and

 

 

 

 

 

prior to feeding wire.

 

RUN-IN WFS:

 

 

 

 

 

Off, 50 to150 in/min.

 

 

 

Run-in sets the wire feed

 

 

 

 

 

speed from the time the trigger

 

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

 

lished.

 

Start Procedure

 

 

 

The Start Procedure controls

 

 

 

 

 

the WFS. Trim at a specified

 

 

 

 

 

time at the beginning of the

 

 

 

 

 

weld. During the start time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Start Procedure to the

 

 

 

 

 

preset Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

FUNCTION

 

 

 

 

 

 

 

 

Postflow Time:

 

 

Adjusts the time that shielding

 

 

0 to 10 seconds

 

 

gas flows after the welding out-

 

 

 

 

 

put turns off.

 

 

Burnback: 0 to .25

 

 

The burnback time is the

 

 

 

 

 

 

Seconds

 

 

amount of time that the weld

 

 

 

 

 

output continues after the wire

 

 

 

 

 

stops feeding. It prevents the

 

 

 

 

 

wire from sticking in the puddle

 

 

 

 

 

and prepares the end of the

 

 

 

 

 

wire for the next arc start.

 

 

Crater Procedure

 

 

Crater Procedure controls the

 

 

 

 

 

WFS and volts for a specified

 

 

 

 

 

time at the end of the weld

 

 

 

 

 

after the trigger is released.

 

 

 

 

 

During the Crater time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Weld Procedure to

 

 

 

 

 

the Crater Procedure.

 

 

 

 

 

 

 

 

Spot Timer:

 

 

Adjusts the time welding will

 

 

0 to 10 Seconds

 

 

continue even if tigger is still

 

 

 

 

 

pulled. This option has no

 

 

 

 

 

effect in 4-Step Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 49
Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Temperature Rating SPEC.# Type Input PowerPower Feed 10M Single Wire Feeder Welding Capacity RatingLocation Electric Shock can killMounting Weld CAbLE SIzINGCOAxIAL Weld CAbLES Power SourceElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Welding Gun/Wire Feeder Trigger ConnectorPower Source Pin Function Wire Feeder Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Welding Sparks can cause fire or explosion Fumes and Gases can be dangerousARC Rays can burn Common Welding AbbREVIATIONSRecommended Processes Product DescriptionRequired Equipment Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II NONN-SYNERGIC MAW-S TT WE L D ModeWIR E S IZE 035 045 052Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGSearching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles Routine Maintenance Safety PrecautionsPeriodic Maintenance CALIbRATION SpecificationTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung