Lincoln Electric IM915 Gtaw TIG Welding, Gtaw Touch Start TIG Welding, All Metals Touch Start TIG

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OPERATION

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MACHINE FUNCTIONALITY bY WELD PROCESS

GTAW (Touch Start TIG) Welding

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

TOUCH START TIG

Material

PROCESS

MODE

 

 

 

All Metals

Touch Start TIG

3

 

 

 

ARC CONTROL

No Arc Controls are active for Touch Start TIG.

OUTPUT CONTROL KNObS

MaximumOutput

AmperageControl

START OPTIONS

No Arc Controls are active for Touch Start TIG.

END OPTIONS

During the Crater Time, the Amperage will ramp up or down from the weld Amperage to the Crater Amperage.

120

WFS AMPS

OFF

VOLTS TRIM

GTAW (TIG) WELDING

The Power Feed / PowerWave system is excellent for Touch Start TIG welding.

The system supports both TIG torches with or without gas control valves. TIG torches with gas control valves connect directly to the gas flow regulator. For TIG torches without gas control valves, connect the output gas hose on the Power Feed™ 10M Single Wire Feeder.

 

Touch Start TIG

 

 

 

 

 

Weld Sequence

 

No Foot/Hand Amptrol

 

With Foot/Hand Amptrol

 

 

1.

Adjust the arc amperage with the left knob

1.

Adjust the maximum arc amperage with

 

 

 

on the display panel.

 

the left knob on the display panel.

 

 

2.

Turn the right knob on the display panel

2.

Touch the tungsten to the work piece.

 

 

 

until the Output Control is ON. Gas will

3.

Press the foot pedal or slide the hand amp-

 

 

 

start to flow.

 

trol a slight amount. Gas will start to flow.

 

TIG torches without

3. Touch the tungsten to the work piece.

4.

Lift the tungsten to create an arc.

 

built-in Gas Valves

4. Lift the tungsten to create an arc and weld.

5.

Regulate the arc current with the foot pedal

 

 

5.

Stop welding by turning the Output Control

 

or hand amptrol.

 

 

 

to OFF, or by pulling away the tungsten

6.

Stop welding by releasing the foot pedal or

 

 

 

from the work.

 

hand amptrol, or by pulling the tungsten

 

 

6.

Gas flow will continue for a short time and

 

away from the work.

 

 

 

then shut-off.

7.

Gas will continue for a short time and then

 

 

 

 

 

shut-off.

 

 

 

 

 

 

 

 

1.

Adjust the arc amperage with the left knob

1.

Adjust the maximum arc amperage with

 

 

 

on the display panel.

 

the left knob on the display panel.

 

 

2.

Turn the right knob on the display panel

2.

Touch the tungsten to the work piece.

 

 

 

until the Output Control is ON.

3.

Press the foot pedal or slide the hand amp-

 

 

3.

Open the gas valve on the TIG torch.

 

trol a slight amount.

 

TIG torches with

4. Touch the tungsten to the work piece.

4.

Open the gas valve on the TIG torch.

 

built-in Gas Valves

5. Lift the tungsten to create an arc and weld.

5.

Lift the tungsten to create an arc.

 

 

6.

Stop welding by turning the Output Control

6.

Regulate the arc current with the foot pedal

 

 

 

to OFF, or by pulling away the tungsten

 

or hand amptrol.

 

 

 

from the work.

7.

Stop welding by releasing the foot pedal or

 

 

7.

Close the gas valve on the TIG torch.

 

hand amptrol, or by pulling the tungsten

 

 

 

 

 

away from the work.

 

 

 

 

8.

Close the gas valve on the TIG torch.

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWeld CAbLE SIzING Electric Shock can killLocation MountingPower Source COAxIAL Weld CAbLESElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelWeld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection Cylinder may explode if damagedBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnAdditional Required Equipment Product DescriptionRecommended Processes Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Volts / Trim Display Prior to WeldingSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu LockOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Process Setup and Operation Non- SynergicModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZEAll Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGWeld Mode Searching Searching for a Weld ModeUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung