Lincoln Electric IM915 manual ExAMPLES of Connecting AN Arclink Power Wave System

Page 22

A-14

INSTALLATION

A-14

 

 

 

ExAMPLES OF CONNECTING AN ARCLINK POWER WAVE SYSTEM

ArcLink Power Wave products may be configured in many different ways. The flexible system allows multi- ple wire feeders to be connected to the same power source. The diagrams represent some of the common methods for connecting ArcLink Products.

Important: Bench model wire feeders cannot be sepa- rated into a separate control box and wire drive for a boom system.

Common ArcLink Systems

The following Power Wave systems may all be assembled without any changes to the equipment DIP switches

basic Semi-Automatic System

• Great for general fabrication.

Shown with

K2230-2 Power Feed™ 10M Single Wire Feeder

K2203-1 Power Wave 455M/STT

Robotic/Semi-Automatic System

• Use the bench feeder for offline welding.

Shown with

K2230-2 Power Feed™ 10M Single Wire Feeder

K1780-2 PF-10/R

K2203-1 Power Wave 455M/STT

K2205-1 Wire Drive Module

Hard Automation System

Shown with

K2657-1 Control Box

K1780-2 PF-10/R

K2203-1 Power Wave 455M/STT

K2205-1 Wire Drive Module

Multiple Wire Feeder System

Load one feeder with solid wire, the other with flux cored.

Great for pipeline work.

Shown with

K2429-1 ArcLink T Cable Connector

K2536-1

K2536-1 Power Feed 25M

K2203-1 Power Wave 455M/STT

ArcLink Systems

Many other ArcLink systems may be assembled besides those shown in this manual. The majority will self configure. If an assembled system flashes the sta- tus light green rapidly on all components, contact the Lincoln Electric Company for further assistance.

Current Power Feed 10M models that will not self con-

figure...

K2316-1 Power Feed 10M Dual Boom

These configurations will require Dip Switches to be set. See the power source instruction manual on how to disable self configuration.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 22
Contents Power Feed 10M Single Wire Feeder July Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents Vii Power Feed 10M Single Wire Feeder SPEC.# Type Input PowerTemperature Rating Welding Capacity RatingMounting Electric Shock can killLocation Weld CAbLE SIzINGCOAxIAL Weld CAbLES Power SourceElectrode Work DIP Switch #7 Position Polarity Negative Electrode PolarityPower Source Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Wire Feeder Pin FunctionChanging Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System ARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Common Welding AbbREVIATIONSRequired Equipment Product DescriptionRecommended Processes Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Output Control KNObS, Weld Mode 5Process Weld Mode CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes WIR E S IZE MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC 035 045 052Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGSearching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Accessories OptionalAccessories Lb. coils to 2 spindles Periodic Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION SpecificationTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder14.56 18.48 15.80 30.46Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung