Lincoln Electric IM915 manual Cv Gmaw/Fcaw Non-Synergic, Output Control KNObS, Weld Mode 5

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b-25

OPERATION

b-25

 

 

 

MACHINE FUNCTIONALITY bY WELD PROCESS

CV GMAW/FCAW (NON-SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

OUTPUT CONTROL KNObS, WELD MODE 5 & 6

OUTPUT CONTROL KNObS, WELD MODE 40

 

 

 

 

 

 

 

 

 

 

 

 

300

25.3

WFS AMPS

VOLTS TRIM

LESS

MORE

LESS

MORE

WFS

WFS

VOLTS

VOLTS

 

 

CV NON-SYNERGIC MODES

Material

PROCESS

WELD MODE

Steel

GMAW, CV

5

Steel

GMAW, POWER MODE

40

Steel

FCAW, CV

6

 

WAVEFORM CONTROL TECHNOLOGY

 

IR PORT

5

SETUP

 

 

STD CV MIG

 

WELD MODE

 

START OPTIONS

ARC CONTROL

 

END OPTIONS

 

SET

 

ARC CONTROL

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

(Soft)-10.0 to

 

 

Arc Force adjusts the short cir-

 

 

(Crisp)+10.0

 

 

cuit current for a soft arc, or for

 

 

 

 

 

a forceful, digging arc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

2.0

 

WFS

AMPS

VOLTS

TRIM

LESS

MORE

SHORTER

LONGER

WFS

WFS

ARC

ARC

START OPTIONS

The start Options available in these Non-Synergic CV weld modes, their adjustment range and function are as follows:

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

 

 

Preflow Time

 

 

Adjusts the time the gas flows

 

0 to 25.0 seconds

 

 

after the trigger is pulled and

 

 

 

 

 

prior to feeding.

 

Run-In WFS:

 

 

Run-In sets the wire feed

 

Off, 30 to150 in/min.

 

 

speed from the time the trigger

 

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

 

lished.

 

Start Procedure

 

 

The Start Procedure controls the

 

0 to 10 seconds

 

 

WFS and Volts for a specified time

 

 

 

 

 

at the beginning of the weld.

 

 

 

 

 

During the start time, the machine

 

 

 

 

 

will ramp up or down from the

 

 

 

 

 

Start Procedure to the preset

 

 

 

 

 

Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

Spot Timer:

 

 

 

Adjusts the time welding will continue

 

 

0 to 120.0 Seconds

 

 

even if tigger is still pulled. This option

 

 

 

 

 

has no effect in 4-Step Trigger Mode.

 

Postflow Time

 

 

 

Adjusts the time that shielding gas

 

 

 

 

 

 

 

0 to 25.0 seconds

 

 

flows after the welding output turns off.

 

Crater Procedure

 

 

 

Crater Procedure controls the WFS

 

 

(0 TO 10.0 SECONDS)

 

 

and Volts for a specified time at the

 

 

 

 

 

end of the weld after the trigger is

 

 

 

 

 

released. During the Crater time, the

 

 

 

 

 

machine will ramp up or down from the

 

 

 

 

 

Weld Procedure to the Crater

 

 

 

 

 

Procedure.

 

Burnback:

 

 

 

The burnback time is the amount of

 

 

0 to .25 Seconds

 

 

time that the weld output continues

 

 

 

 

 

after the wire stops feeding. It prevents

 

 

 

 

 

the wire from sticking in the puddle and

 

 

 

 

 

prepares the end of the wire for the

 

 

 

 

 

next arc start.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 47
Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWeld CAbLE SIzING Electric Shock can killLocation MountingElectrode Work Power SourceCOAxIAL Weld CAbLES Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelRemoving a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 BUILDUP OF SHIELDING GAS may harm health or kill Shielding GAS ConnectionCylinder may explode if damaged ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnAdditional Required Equipment Product DescriptionRecommended Processes Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim DisplayPrior to Welding LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Step Trigger Operation Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Sequence of Operation Step Trigger OperationFigure b.5 Modes Process Setup and OperationNon- Synergic ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZEAll Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGUser Memories Weld Mode SearchingSearching for a Weld Mode Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung