Lincoln Electric IM915 Wire Reel Loading, DIP Switch #8 Position Gear Ratio, Spindle Placement

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A-10

INSTALLATION

A-10

 

 

 

CLAMPING COLLAR SCREWS

LOW SPEED

SCREW SETTING HIGH SPEED SCREW SETTING

SCREW FOR ROTATING FEED PLATE

9.Loosen the two screws on the bottom of the feed plate clamping collar.

10.Rotate the feed plate to the desired position.

11.Tighten the two screws on the bottom of the feed plate clamping collar.

FIGURE A.7

 

DIP Switch #8 Position

 

 

Gear Ratio

 

 

ON

 

 

High speed

 

 

OFF

 

 

Low speed (default)

 

 

 

 

 

 

 

12.Remove the rear access panel on the wire drive.

13.Locate DIP switches on the Wire Drive Board.

14.Set DIP switch #8 to the desired setting.

15.Reinstall the rear access panel to the wire drive.

16.Restore power.

WIRE REEL LOADING

Spindle Placement

The wire reel stand provides two mounting locations for the spindle. Each mounting location consists of a tube in the center of the mast and locating slots.

Loading 16 to 44 lb. (7.3 – 20kg) Spools

1.Squeeze the release bar on the retaining collar and remove it from the spindle.

2.Place the spool on the spindle, aligning the spindle brake pin with one of the holes in the back side of the spool. An indicator mark on the end of the spin- dle shows the orientation of the brake holding pin. Be certain the wire feeds off of the spool in the proper direction.

3.Re-install the retaining collar. Make sure that the release bar snaps out and that the retaining collar fully engages the groove on the spindle.

Loading 10 to 15 lb. (4.5 – 6.8kg) Spools

A K468 spindle adapter is required for loading 2" wide spools on 2" (51mm) spindles. Use a K468 spindle adapter for loading 2-1/2" (64mm) wide spools.

1.Squeeze the release bar on the retaining collar and remove it from the spindle.

2.Place the spindle adapter on the spindle, aligning the spindle brake pin with the hole in the adapter.

3.Place the spool on the spindle and align the adapter brake tab with one of the holes in the back side of the spool. An indicator mark on the end of the spindle shows the orientation of the brake tab. Be certain the wire feeds off of the spool in the proper direction.

4.Re-install the retaining collar. Make sure that the release bar snaps out and that the retaining collar fully engages the groove on the spindle.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Single Wire Feeder July Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents Vii Power Feed 10M Single Wire Feeder SPEC.# Type Input PowerTemperature Rating Welding Capacity RatingMounting Electric Shock can killLocation Weld CAbLE SIzINGPower Source COAxIAL Weld CAbLESElectrode Work DIP Switch #7 Position Polarity Negative Electrode PolarityPower Source Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Wire Feeder Pin FunctionChanging Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection Cylinder may explode if damagedBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System ARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Common Welding AbbREVIATIONSRequired Equipment Product DescriptionRecommended Processes Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Volts / Trim Display Prior to WeldingSynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Output Control KNObS, Weld Mode 5Process Weld Mode CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes WIR E S IZE MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC 035 045 052Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGWeld Mode Searching Searching for a Weld ModeUser Memories Limit Setting Enable Accessories OptionalAccessories Lb. coils to 2 spindles Periodic Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION SpecificationTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder14.56 18.48 15.80 30.46Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung
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