Lincoln Electric IM915 manual Drive Roll Pressure Setting, Changing the GUN Receiver bUSHING

Page 15

A-7

INSTALLATION

A-7

 

 

 

DRIVE ROLL PRESSURE SETTING

The Power Feed™ 10M Single Wire Feeder is factory set with the pressure indicator approximately "2". The best drive roll pressure varies with wire type, wire sur- face, lubrication and hardness. Too much pressure could cause "birdnesting", but too little pressure could cause slippage.

Set the drive roll pressure by:

1.Press the end of the gun against a solid object that is electrically isolated from the welder output and press the gun trigger for several seconds.

2.If the wire "birdnests" or jams, the drive roll pres- sure is too high. Reduce the pressure by one turn of the knob, run new wire through the gun, and repeat step 1.

3.If the only result is slippage, disconnect the gun and pull the gun cable forward about 6" (150mm). There should be a slight waviness in the exposed wire. If there is no waviness, increase the pressure setting one turn, reconnect the gun and repeat the above steps.

CHANGING THE GUN RECEIVER bUSHING

Gun receiver bushings make it easy to switch from one gun to another.

Tools required: 1/4" Allen wrench

1

2

3

 

4

 

 

 

FIGURE A.5

ITEM

 

DESCRIPTION

1

 

Thumb Screw

2

 

Gun Receiver Bushing

3

 

Connector Bar

4

 

Socket Head Cap Screw

To change the gun bushing:

1.Turn off power at the welding power source.

2.Remove the welding wire from the wire drive.

3.Remove the thumb screw from the wire drive.

4.Remove the welding gun from the wire drive.

5.Loosen the socket head cap screw that holds the con- nector bar against the gun bushing. Important: Do not attempt to completely remove the socket head cap screw.

6.Remove the outer wire guide, and push the gun bush- ing out of the wire drive. Because of the precision fit, light tapping may be required to remove the gun bush- ing.

7.Disconnect the shielding gas hose from the gun bush- ing, if required.

8.Connect the shielding gas hose to the new gun bush- ing, if required.

9.Rotate the gun bushing until the thumb screw hole aligns with the thumb screw hole in the feed plate. Slide the gun receiver bushing into the wire drive and verify the thumb screw holes are aligned.

Note: Some gun bushings do not require the use of the thumb screw.

10.Tighten the socket head cap screw.

11.Insert the welding gun into the gun bushing and tight- en the thumb screw.

Gun Receiver

For use With

bushing

 

 

 

K1500-1

K466-1 Lincoln gun connectors;

 

Innershield and Subarc guns)

 

 

K1500-2

K466-2, K466-10 Lincoln gun

 

connectors; Magnum 200/300/400

 

guns and compatible with Tweco®

 

#4)

 

 

K1500-3

K1637-7 Lincoln gun connectors;

 

Magnum 550 guns and compatible

 

with Tweco® #5)

 

 

K1500-4

K466-3 Lincoln gun connectors;

 

compatible with Miller® guns.)

 

 

K1500-5

(Compatible with Oxo® guns.)

 

 

K489-9

( Lincoln Fast-Mate guns.)

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWeld CAbLE SIzING Electric Shock can killLocation MountingPower Source COAxIAL Weld CAbLESElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelWeld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection Cylinder may explode if damagedBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnAdditional Required Equipment Product DescriptionRecommended Processes Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Volts / Trim Display Prior to WeldingSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu LockOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Process Setup and Operation Non- SynergicModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZEAll Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGWeld Mode Searching Searching for a Weld ModeUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung
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