Lincoln Electric IM915 manual PRObLEMS, Symptoms, POSSIbLE, Cause Recommended Course of Action

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E-2	TROUbLESHOOTING	E-2

	Observe all Safety Guidelines detailed throughout this manual

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

		LINC-NET SYSTEM ERROR CODES
		LINC-NET SYSTEM ERROR CODES
Err 006			1. The wire feeder has not received
				a recognition command from the
				power source. Verify the power
				source is operating properly
				(Status light steady green.)
			2.	Check control cable for loose or
				broken leads.
			3.	See power source Instruction
				Manual.

Err 100			1. The power source has issued a
				shutdown command. Verify the
				power source is operating proper-
				ly. (Status light steady green.)
			2.	Check control cable for loose or
				broken leads.
			3.	See power source instruction
				Manual.

		ARCLINK SYSTEM	ERROR CODES
Err 31		Primary overcurrent	1. The power source has exceeded
				input current limits. Adjust the
				welding procedure to reduce the
				current draw. The welding proce-
				dure may exceed the capacity of
				the power source.
			2.	See the power source Instruction
				Manual.

Err 32		Capacitor bank "A" under	1. The power source input power
		voltage.		may be wired incorrectly. Verify
				the power source reconnect
				panel wiring matches the input
				power.
			2. See the power source Instruction
				Manual.

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Single Wire Feeder July Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Thank You TAbLE of Contents Vii SPEC.# Type Input Power Temperature RatingPower Feed 10M Single Wire Feeder Welding Capacity RatingElectric Shock can kill LocationMounting Weld CAbLE SIzINGPower Source COAxIAL Weld CAbLESElectrode Work DIP Switch #7 Position Polarity Negative Electrode PolarityWelding Gun/Wire Feeder Trigger Connector Wire FeederPower Source Pin Function Wire Feeder Pin FunctionChanging Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection Cylinder may explode if damagedBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Fumes and Gases can be dangerous Welding Sparks can cause fire or explosionARC Rays can burn Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Volts / Trim Display Prior to WeldingSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Parameter Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 102 View Fatal Logs503 Memory button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesOutput Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes MAW-S TT WE L D Mode STT and STT II NONN-SYNERGICWIR E S IZE 035 045 052Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGWeld Mode Searching Searching for a Weld ModeUser Memories Limit Setting Enable Accessories OptionalAccessories Lb. coils to 2 spindles Safety Precautions Routine MaintenancePeriodic Maintenance CALIbRATION SpecificationTROUbLESHOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder14.56 18.48 15.80 30.46Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung