Lincoln Electric IM915 manual TAbLE of Contents

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vi	TAbLE OF CONTENTS		vi
			Page
	Installation		Section A
	Technical Specifications		A-1
	Safety Precautions		A-2
	Location		A-2
	Mounting		A-2
	Safety Precautions		A-2
	Weld Cable Sizing		A-2
	Weld Cable Connection		A-2
	Coaxial Weld Cables		A-3
	Weld Cable Sizes		A-3
	Changing Electrode Polarity		A-4
	Negative Electrode Polarity		A-4
	Cables		A-5
	Digital Control Cable		A-5
	Welding gun/Wire Feeder Trigger Connector		A-5
	Wire Drive Systems		A-6
	Changing Drive Rolls and Wire Guides		A-6
	Drive Roll Pressure Setting		A-7
	Changing The Gun Receiver Bushing		A-7
	Welding Gun Torch and Accessories		A-8
	Wire Feed Shut Down Circuit		A-9
	Changing the Gear Ratio		A-9
	Wire Reel Loading	A-10 thru A-12
	Shielding Gas Connection		A-13
	Examples of Connecting an Arclink Power Wave System		A-14
	________________________________________________________________________________
	Operation		Section b
	Safety Precautions		B-1
	Graphic Symbols		B-1
	Definitions of Welding Modes		B-1
	Product Description		B-2
	Bench Model Features		B-3
	Basic Power Feed™ 10M Single Wire Feeder Welding System Configuration		............B-3
	Front Panel Controls and Connections		B-4
	1. Status LED		B-5
	2. Digital Meters and Output Encoder Knobs		B-5
	A. Wire Feed Speed/Ammeter display and output Knob		B-5
	B. Volts/Trim display and Output Knob		B-6
	Synergic CV Voltage Display		B-6
	Overview:		B-7
	3. Mode Select Panel 4 (MSP4)		B-7
	Layout-Controls		B-7
	Layout-Digital Displays		B-7
	Power-up Sequence		B-8
	Changing Weld Modes		B-8
	Changing Arc Wave Control		B-8
	Changing Weld Sequence Behavior		B-8
	Infrared (IR) Control		B-8
	Lockout/security		B-8
	Limit Setting		B-9
	Machine Setup/user preferences		B-9
	Accessing the Machine Setup Menu		B-9
	Setup Features Menu	B-10 thru B-17
	4. Cold Feed / Gas Purge Switch		B-18
	5. 2-Step/4- 4 Step Trigger Switch Operations	B-18, thru B-20
	Process Set-Up and Operation		B-21
	Steel and Stainless Synergic GMAW-P (Pulsed MIG) Welding		B-22
	Arc Control		B-22

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWeld CAbLE SIzING Electric Shock can killLocation MountingCOAxIAL Weld CAbLES Power SourceElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnAdditional Required Equipment Product DescriptionRecommended Processes Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu LockParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZEAll Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGSearching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung