Lincoln Electric IM915 Digital Control Cable, K1543-xx, Welding Gun/Wire Feeder Trigger Connector

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A-5	INSTALLATION	A-5

CAbLES

Digital Control Cable, K1543-xx

ArcLink/LincNet control cables are special high quality cables for digital communication. The cables are cop- per 5 conductor cable in a SO-type rubber jacket. There is one 20 gauge twisted pair for network com- munications. This pair has an impedance of approxi- mately 120 ohms and a propagation delay per foot of less than 2.1 nanoseconds. There are two 12 gauge conductors that are used to supply 40VDC to the net- work. The fifth wire is 18 gauge and is used as an electrode sense lead.

Use of non-standard cables may lead to system shut- downs, poor arc starting and wire feeding problems.

The control cables connect the power source to the wire feeder, and the wire feeder to other wire feeders.

Control cables may be connected end to end to extend their length. Use a maximum of 200 feet (61 m) of control cable between components.

Power Source		WireFeeder
D	E A	A	E D
C	B	B	C

Welding Gun/Wire Feeder Trigger Connector

Wire Feeder
Amphenol
D	E A	Welding Gun
C	B	Trigger Lead
Wire Feeder
Pin	Function
A	Gun Trigger
B	-
C	Common
D	Dual Procedure
E	Common

Power Source

Pin Function

AArcLink

BArcLink

C67 voltage sense

D 40 VDC

E Common

Wire Feeder

Pin Function

AArcLink

BArcLink

C67 voltage sense

D 40 VDC

E Common

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Temperature Rating SPEC.# Type Input PowerPower Feed 10M Single Wire Feeder Welding Capacity RatingLocation Electric Shock can killMounting Weld CAbLE SIzINGCOAxIAL Weld CAbLES Power SourceElectrode Work Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Welding Gun/Wire Feeder Trigger ConnectorPower Source Pin Function Wire Feeder Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Welding Sparks can cause fire or explosion Fumes and Gases can be dangerousARC Rays can burn Common Welding AbbREVIATIONSRecommended Processes Product DescriptionRequired Equipment Additional Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II NONN-SYNERGIC MAW-S TT WE L D ModeWIR E S IZE 035 045 052Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGSearching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles Routine Maintenance Safety PrecautionsPeriodic Maintenance CALIbRATION SpecificationTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung