Lincoln Electric IM915 Parameter Definition Gun Offset Adjustment, TIG Gas Control, Crater Delay

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OPERATION

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USER DEFINED PARAMETERS

 

 

 

 

Parameter

Definition

 

 

 

 

P.7

Gun Offset Adjustment

 

This option adjusts the wire feed speed calibration of the pull motor of a push-pull gun. This should only be performed when other possible corrections do not solve any push-pull feeding problems. An rpm meter is required to perform the pull gun motor offset calibration. To perform the calibration procedure do the following:

1.Release the pressure arm on both the pull and push wire drives.

2.Set the wire feed speed to 200 ipm.

3.Remove wire from the pull wire drive.

4.Hold an rpm meter to the drive roll in the pull gun.

5.Pull the trigger on the push-pull gun.

6.Measure the rpm of the pull motor. The rpm should be between 115 and 125 rpm. If neces- sary, decrease the calibration setting to slow the pull motor, or increase the calibration set- ting to speed up the motor.The calibration range is -30 to +30, with 0 as the default value.

P.8

TIG Gas Control

 

This option allows control over which gas solenoid actuates while TIG welding.

 

"Valve (manual)" = No MIG solenoid will actuate while TIG welding, gas flow is manually con-

 

trolled by an external valve.

 

"Solenoid (auto) = This selection only applicable to PWC300. The MIG solenoid will turn on and

 

off automatically while TIG welding.

 

"Feeder Solenoid" = No applicable to PWC300. The internal (feeder) MIG solenoid will turn on

 

and off automatically while TIG welding.

 

"Pwr Src Solenoid" = Not applicable to PWC300. Any gas solenoid connected to the power

 

source will turn on and off automatically while TIG welding. This selection will not appear in the

 

list if the power source does not support a gas solenoid.

 

Notes: Preflow is not available while TIG welding. Postflow is available - the same postflow

 

time will be used in MIG and TIG. When machine output on/off is controlled via the

 

upper right knob, gas flow will not start until the tungsten touches the work. Gas flow

 

will continue when the arc is broken until the Postflow time expires. When machine out-

 

put on/off is controlled via an arc start switch or foot Amptrol, gas will begin flowing

 

when the output is turned on and will continue flowing until the output is turned off and

 

the Postflow time expires.

 

 

P.9

Crater Delay

 

This option is used to skip the Crater sequence when making short tack welds. If the trigger is

 

released before the timer expires, Crater will be bypassed and the weld will end. If the trigger is

 

released after the timer expires, the Crater sequence will function normally (if enabled).

 

 

P.14

Reset Consumable Weight

 

Use this option to reset the initial weight of the consumable package. Press the Right Button to

 

reset the consumable weight. This option will only appear with systems using Production

 

Monitoring.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Safety Depends on You Power Feed 10M Single Wire Feeder JulySafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWeld CAbLE SIzING Electric Shock can killLocation MountingElectrode Work Power SourceCOAxIAL Weld CAbLES Negative Electrode Polarity DIP Switch #7 Position PolarityWire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin FunctionDescription Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelRemoving a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 BUILDUP OF SHIELDING GAS may harm health or kill Shielding GAS ConnectionCylinder may explode if damaged ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnAdditional Required Equipment Product DescriptionRecommended Processes Required EquipmentCV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim DisplayPrior to Welding LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Step Trigger Operation Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Sequence of Operation Step Trigger OperationFigure b.5 Modes Process Setup and OperationNon- Synergic ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZEAll Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGUser Memories Weld Mode SearchingSearching for a Weld Mode Limit Setting Enable Optional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEArclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire30.46 14.56 18.48 15.80Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung
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