Carrier TJE, TJF004, TJF005-007 Altitude Compensation, Elevation, Gas Propane Orifice Size† 000

Page 37

START-UP

Unit Preparation — Make sure that unit has been in- stalled in accordance with these installation instructions and applicable codes.

Return-Air Filters — Make sure correct filters are in- stalled in filter tracks. See Table 1. Do not operate unit without return-air filters.

Compressor Mounting — Compressors are internally spring mounted. Do not loosen or remove compressor hold- down bolts.

Internal Wiring — Check all electrical connections in unit control boxes. Tighten as required. Ensure electrical wires do not come in contact with refrigerant tubing or sharp edges.

Refrigerant Service Ports — To service refrigerant service ports, remove refrigerant service port access panel. See Fig. 43. Each unit system has 4 Schrader-type service gage ports: one on the suction line, one on the liquid line, and two on the compressor discharge line. Be sure that caps on the ports are tight. When a controls upgrade package is used, one Schrader-type valve is located under both the high-pressure switch and the low-pressure switch.

High Flow Valves — Located on the compressor hot gas and suction tubes are High Flow Valves. Large black plastic caps distinguish these valves with o-rings located inside the caps. These valves can not be accessed for service in the field. Ensure the plastic caps are in place and tight or the possibility of refrigerant leakage could occur.

Fig. 43 — Service Panel Location

Compressor Rotation — On 3-phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To determine whether or not compres- sor is rotating in the proper direction:

1.Connect service gages to suction and discharge pressure fittings.

2.Energize the unit.

3.The suction pressure should drop and the discharge pres- sure should rise, as is normal on any start-up.

If the suction pressure does not drop and the discharge pres- sure does not rise to normal levels:

1.Note that the evaporator fan is probably also rotating in the wrong direction.

2.Turn off power to the unit and install lockout tag.

3.Reverse any two of the unit power leads.

4.Reapply power to unit and recheck pressures.

The suction and discharge pressure levels should now move to their normal start-up levels.

NOTE: When the compressor is rotating in the wrong direc- tion, the unit makes an elevated level of noise and does not provide cooling.

Cooling — Set space thermostat of OFF position. To start unit, turn on main power supply. Set system selector switch at COOL position and fan switch at AUTO. position. Adjust ther- mostat to a setting below room temperature. Compressor starts on closure of contactor.

Check unit charge. Refer to Service, Refrigerant Charge section, page 41. Allow unit to operate a minimum of 10 min- utes before checking charge.

Reset thermostat at a position above room temperature. Compressor will shut off. Evaporator fan will shut off after 30-second delay.

TO SHUT OFF UNIT — Set system selector switch at OFF position. Resetting thermostat at a position above room tem- perature shuts unit off temporarily until space temperature ex- ceeds thermostat setting.

Main Burners — Main burners are factory set and should require no adjustment.

TO CHECK ignition of main burners and heating controls, move thermostat set point above room temperature and verify that the burners light and evaporator fan is energized. After en- suring that the unit continues to heat the building, lower the thermostat setting below room temperature and verify that the burners and evaporator fan turn off. (Fan will turn off only if fan selector switch is in the AUTO. position and after a 45-second delay has elapsed.)

Refer to Table 30 for the correct orifice to use at high altitudes.

Table 30 — Altitude Compensation*

 

74,000 AND 115,000

150,000 BTUH

 

BTUH NOMINAL

 

NOMINAL INPUT

 

INPUT

ELEVATION

 

 

(ft)

Natural

Liquid

Natural

Liquid

Gas

Propane

Gas

Propane

 

 

Orifice

Orifice

Orifice

Orifice

 

Size†

Size†

Size†

Size†

0-2,000

33

43

30

38

2,000

34

43

30

39

3,000

35

44

31

40

4,000

36

44

32

41

5,000

36

44

33

42

6,000

37

45

34

43

7,000

37

45

35

43

8,000

38

46

36

44

9,000

39

47

37

44

10,000

41

48

38

45

11,000

43

48

39

45

12,000

44

49

40

46

13,000

44

49

41

47

14,000

45

50

42

47

*As the height above sea level increases, there is less oxygen per cubic foot of air. Therefore, heat input rate should be reduced at higher altitudes.

†Orifices available through your Carrier distributor.

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Image 37
Contents Installation, Start-Up Service Instructions Horizontal Conversion Panels Viewed from Duct End Roof Curb Dimensions Unit Leveling Tolerances Make Electrical Connections Unit Size 48TJ Physical DataLOSS-OF-CHARGE LOW Pressure Base Unit Dimensions Flue Hood Details Conduit InstallationPower Wiring Connections Supply Size Electrical DataType FLA RLA LRAMake Outdoor-Air Adjustments and Install Outdoor-Air Hood Typical Access Panel Locations Horizontal Discharge Block-Off Plate Enthalpy Control InstallationWiring Connections for Outdoor-Air Thermostat Outdoor-Air Hood Assembly EconoMi$er Wiring Wiring Diagram for Power Exhaust System Changeover Set Points Default Potentiometer SettingsBelt Drive Motor Mounting Accessory/FIOP Static Pressure* in. wg 48TJ004-007 Fan Rpm at Motor Pulley SettingsMotor Data 48TJ004 3 Tons Alternate Motor Belt Drive 48TJ004 3 Tons Standard Motor Direct Drive48TJ005 4 Tons Standard Motor Direct Drive 48TJ004 3 Tons HIGH-STATIC Motor Belt Drive48TJ005 4 Tons Alternate Motor Belt Drive 48TJ006 5 Tons Alternate Motor Belt Drive 48TJ006 5 Tons Standard Motor Direct Drive48TJ006 5 Tons HIGH-STATIC Motor Belt Drive 48TJ007 6 Tons Standard Motor Belt Drive 48TJ007 6 Tons HIGH-STATIC Motor Belt Drive 149 109189 2291064 10281005 938817 48TJ005 4 Tons Alternate Motor Belt Drive1700 750 473 806 536 1900 826 63048TJ005 4 Tons HIGH-STATIC Motor Belt Drive 1700 811 494 865 567 1600 770 420 826 4831800 852 578 1900 894 5671600 826 483 931 641 1020 788 1101 956 1178 12211252 1700 865 567 966 725 1051 883 1133 1061 1205928 700 982 779 885 623 942 700971 787 1022 867 1015 891 1063 9982000 1022 867 1121 1014 1188 1097 1254 1216 1900 982 779 1084 932 1160 1006 1223 11142100 1063 998 1140 1064 1196 1272 1292 2200 1104 1081 1159 1106 1229 1258Elevation Altitude CompensationGas Propane Orifice Size† 000 Heating Page Service Lubrication Cooling Charging Chart, 48TJ004 Flash† LED Error Code DescriptionFlashes Burner Tray Details Heating Service Analysis LED Error Code Service AnalysisSymptom Cause Remedy Problem Cause RemedyCompressor operates continuously Cooling Service AnalysisDamper does not Durablade Economizer TroubleshootingProblem Potential Cause Remedy EconoMi$er TroubleshootingTypical Wiring Diagram and Component Arrangement SW4 Switch Max. Vent PositionPage START-UP Checklist