Carrier TJF004, TJF005-007, 48TJD, 48TJE Horizontal Conversion Panels Viewed from Duct End

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Fig. 1 — Horizontal Conversion Panels

(Viewed from Duct End)

Curb should be level. Unit leveling tolerances are shown in Fig. 3. This is necessary for unit drain to function properly. Re- fer to Accessory Roof Curb Installation Instructions for addi- tional information as required.

SLAB MOUNT (Horizontal Units Only) — Provide a level concrete slab that extends a minimum of 6 in. beyond unit cab- inet. Install a gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow.

NOTE: Horizontal units may be installed on a roof curb if required.

Step 2 — Field Fabricate Ductwork — Secure all ducts to roof curb and building structure on vertical units. Do not connect ductwork to unit. For horizontal applications, field- supplied flanges should be attached to horizontal discharge openings and all ductwork should be secured to the flanges. In- sulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes.

Ducts passing through an unconditioned space must be in- sulated and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applica- ble fire codes.

A minimum clearance is not required around ductwork. Cabinet return air static shall not exceed –.30 in. wg with EconoMi$er, or –.35 in. wg with Durablade Economizer, or –.45 in. wg without economizer.

These units are designed for a minimum continuous return- air temperature of 50 F (dry bulb), or an intermittent operation down to 45 F (dry bulb) (in heating mode), such as when used with a night set-back thermostat.

Step 3 — Install External Trap for Condensate Drain — The unit’s 3/4-in. condensate drain connections are located on the bottom and side of the unit. Unit discharge connections do not determine the use of drain connections; either drain connection can be used with vertical or horizontal applications.

When using the standard side drain connection, make sure the plug (Red) in the alternate bottom connection is tight before installing the unit.

To use the bottom drain connection for a roof curb installa- tion, relocate the factory-installed plug (Red) from the bottom connection to the side connection. See Fig. 4. The piping for the condensate drain and external trap can be completed after the unit is in place.

All units must have an external trap for condensate drain- age. Install a trap at least 4-in. deep and protect against freeze- up. If drain line is installed downstream from the external trap, pitch the line away from the unit at 1 in. per 10 ft of run. Do not use a pipe size smaller than the unit connection (3/4 in.).

Step 4 — Rig and Place Unit — Inspect unit for transportation damage. File any claim with transportation agency. Keep unit upright and do not drop. Spreader bars are not required if top crating is left on unit. Rollers may be used to move unit across a roof. Level by using unit frame as a refer- ence. See Table 1 and Fig. 5 for additional information.

Lifting holes are provided in base rails as shown in Fig. 6. Refer to rigging instructions on unit.

All panels must be in place when rigging and lifting.

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Contents Installation, Start-Up Service Instructions Horizontal Conversion Panels Viewed from Duct End Roof Curb Dimensions Unit Leveling Tolerances Make Electrical Connections Physical Data Unit Size 48TJLOSS-OF-CHARGE LOW Pressure Base Unit Dimensions Conduit Installation Flue Hood DetailsPower Wiring Connections Type FLA Electrical DataSupply Size RLA LRAMake Outdoor-Air Adjustments and Install Outdoor-Air Hood Typical Access Panel Locations Enthalpy Control Installation Horizontal Discharge Block-Off PlateWiring Connections for Outdoor-Air Thermostat Outdoor-Air Hood Assembly EconoMi$er Wiring Wiring Diagram for Power Exhaust System Default Potentiometer Settings Changeover Set PointsBelt Drive Motor Mounting Motor Data Fan Rpm at Motor Pulley SettingsAccessory/FIOP Static Pressure* in. wg 48TJ004-007 48TJ004 3 Tons Standard Motor Direct Drive 48TJ004 3 Tons Alternate Motor Belt Drive48TJ004 3 Tons HIGH-STATIC Motor Belt Drive 48TJ005 4 Tons Standard Motor Direct Drive48TJ005 4 Tons Alternate Motor Belt Drive 48TJ006 5 Tons Standard Motor Direct Drive 48TJ006 5 Tons Alternate Motor Belt Drive48TJ006 5 Tons HIGH-STATIC Motor Belt Drive 48TJ007 6 Tons Standard Motor Belt Drive 48TJ007 6 Tons HIGH-STATIC Motor Belt Drive 189 109149 2291005 10281064 9381700 750 473 806 536 48TJ005 4 Tons Alternate Motor Belt Drive817 1900 826 63048TJ005 4 Tons HIGH-STATIC Motor Belt Drive 1800 852 578 1600 770 420 826 4831700 811 494 865 567 1900 894 5671252 12211600 826 483 931 641 1020 788 1101 956 1178 1700 865 567 966 725 1051 883 1133 1061 1205971 787 1022 867 885 623 942 700928 700 982 779 1015 891 1063 9982100 1063 998 1140 1064 1196 1272 1292 1900 982 779 1084 932 1160 1006 1223 11142000 1022 867 1121 1014 1188 1097 1254 1216 2200 1104 1081 1159 1106 1229 1258Gas Propane Orifice Size† 000 Altitude CompensationElevation Heating Page Service Lubrication Cooling Charging Chart, 48TJ004 Flashes LED Error Code DescriptionFlash† Burner Tray Details Symptom Cause Remedy LED Error Code Service AnalysisHeating Service Analysis Problem Cause RemedyCooling Service Analysis Compressor operates continuouslyDurablade Economizer Troubleshooting Damper does notEconoMi$er Troubleshooting Problem Potential Cause RemedyTypical Wiring Diagram and Component Arrangement Switch Max. Vent Position SW4Page START-UP Checklist