Carrier TJF005-007, TJF004, TJE, 48TJD Cooling Service Analysis, Compressor operates continuously

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Table 34 — Cooling Service Analysis

PROBLEM

CAUSE

REMEDY

Compressor and condenser fan

Power failure.

Call power company.

will not start.

Fuse blown or circuit breaker tripped.

Replace fuse or reset circuit breaker.

 

 

Defective thermostat, contactor, transformer,

Replace component.

 

or control relay.

 

 

Insufficient line voltage.

Determine cause and correct.

 

Incorrect or faulty wiring.

Check wiring diagram and rewire correctly.

 

Thermostat setting too high.

Lower thermostat setting below room temperature.

Compressor will not start

Faulty wiring or loose connections in com-

Check wiring and repair or replace.

but condenser fan runs.

pressor circuit.

 

 

Compressor motor burned out, seized, or

Determine cause. Replace compressor.

 

internal overload open.

 

 

Defective run/start capacitor, overload, or

Determine cause and replace.

 

start relay.

 

 

One leg of three-phase power dead.

Replace fuse or reset circuit breaker. Determine

 

 

cause.

Compressor cycles (other than

Refrigerant overcharge or undercharge.

Recover refrigerant, evacuate system, and

normally satisfying thermostat).

 

recharge to nameplate.

 

Defective compressor.

Replace and determine cause.

 

Insufficient line voltage.

Determine cause and correct.

 

Blocked condenser.

Determine cause and correct.

 

Defective run/start capacitor, overload, or

Determine cause and replace.

 

start relay.

 

 

Defective thermostat.

Replace thermostat.

 

Faulty condenser-fan motor or capacitor.

Replace.

 

Restriction in refrigerant system.

Locate restriction and remove.

Compressor operates continuously.

Dirty air filter.

Replace filter.

 

Unit undersized for load.

Decrease load or increase unit size.

 

Thermostat set too low.

Reset thermostat.

 

Low refrigerant charge.

Locate leak; repair, and recharge.

 

Leaking valves in compressor.

Replace compressor.

 

Air in system.

Recover refrigerant, evacuate system, and

 

 

recharge.

 

Condenser coil dirty or restricted.

Clean coil or remove restriction.

Excessive head pressure.

Dirty air filter.

Replace filter.

 

Dirty condenser coil.

Clean coil.

 

Refrigerant overcharged.

Remove excess refrigerant.

 

Air in system.

Recover refrigerant, evacuate system, and

 

 

recharge.

 

Condenser air restricted or air short-cycling.

Determine cause and correct.

Head pressure too low.

Low refrigerant charge.

Check for leaks; repair, and recharge.

 

Compressor valves leaking.

Replace compressor.

 

Restriction in liquid tube.

Remove restriction.

Excessive suction pressure.

High heat load.

Check for source and eliminate.

 

Compressor valves leaking.

Replace compressor.

 

Refrigerant overcharged.

Recover excess refrigerant.

Suction pressure too low.

Dirty air filter.

Replace filter.

 

Low refrigerant charge.

Check for leaks; repair, and recharge.

 

Metering device or low side restricted.

Remove source of restriction.

 

Insufficient evaporator airflow.

Increase air quantity. Check filter and replace if

 

 

necessary.

 

Temperature too low in conditioned area.

Reset thermostat.

 

Outdoor ambient below 25 F.

Install low-ambient kit.

Evaporator fan will not shut off.

Time off delay not finished.

Wait for 30-second off delay.

Compressor makes excessive

Compressor rotating in wrong direction.

Reverse the 3-phase power leads as described in

noise (48TJ007 scroll only).

 

the Start-Up section on page 37.

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Contents Installation, Start-Up Service Instructions Horizontal Conversion Panels Viewed from Duct End Roof Curb Dimensions Unit Leveling Tolerances Make Electrical Connections Physical Data Unit Size 48TJLOSS-OF-CHARGE LOW Pressure Base Unit Dimensions Conduit Installation Flue Hood DetailsPower Wiring Connections Type FLA Electrical DataSupply Size RLA LRAMake Outdoor-Air Adjustments and Install Outdoor-Air Hood Typical Access Panel Locations Enthalpy Control Installation Horizontal Discharge Block-Off PlateWiring Connections for Outdoor-Air Thermostat Outdoor-Air Hood Assembly EconoMi$er Wiring Wiring Diagram for Power Exhaust System Default Potentiometer Settings Changeover Set PointsBelt Drive Motor Mounting Accessory/FIOP Static Pressure* in. wg 48TJ004-007 Fan Rpm at Motor Pulley SettingsMotor Data 48TJ004 3 Tons Standard Motor Direct Drive 48TJ004 3 Tons Alternate Motor Belt Drive48TJ004 3 Tons HIGH-STATIC Motor Belt Drive 48TJ005 4 Tons Standard Motor Direct Drive48TJ005 4 Tons Alternate Motor Belt Drive 48TJ006 5 Tons Standard Motor Direct Drive 48TJ006 5 Tons Alternate Motor Belt Drive48TJ006 5 Tons HIGH-STATIC Motor Belt Drive 48TJ007 6 Tons Standard Motor Belt Drive 48TJ007 6 Tons HIGH-STATIC Motor Belt Drive 189 109149 2291005 10281064 9381700 750 473 806 536 48TJ005 4 Tons Alternate Motor Belt Drive817 1900 826 63048TJ005 4 Tons HIGH-STATIC Motor Belt Drive 1800 852 578 1600 770 420 826 4831700 811 494 865 567 1900 894 5671252 12211600 826 483 931 641 1020 788 1101 956 1178 1700 865 567 966 725 1051 883 1133 1061 1205971 787 1022 867 885 623 942 700928 700 982 779 1015 891 1063 9982100 1063 998 1140 1064 1196 1272 1292 1900 982 779 1084 932 1160 1006 1223 11142000 1022 867 1121 1014 1188 1097 1254 1216 2200 1104 1081 1159 1106 1229 1258Elevation Altitude CompensationGas Propane Orifice Size† 000 Heating Page Service Lubrication Cooling Charging Chart, 48TJ004 Flash† LED Error Code DescriptionFlashes Burner Tray Details Symptom Cause Remedy LED Error Code Service AnalysisHeating Service Analysis Problem Cause RemedyCooling Service Analysis Compressor operates continuouslyDurablade Economizer Troubleshooting Damper does notEconoMi$er Troubleshooting Problem Potential Cause RemedyTypical Wiring Diagram and Component Arrangement Switch Max. Vent Position SW4Page START-UP Checklist