Carrier TJF004, TJF005-007, 48TJD, 48TJE specifications Service

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SERVICE

When servicing unit, shut off all electrical power to unit to avoid shock hazard or injury from rotating parts.

Cleaning — Inspect unit interior at the beginning of heat- ing and cooling season and as operating conditions require.

EVAPORATOR COIL

1.Turn unit power off and tag disconnect. Remove evapora- tor coil access panel.

2.If economizer is installed, remove economizer by discon- necting 12-pin Molex plug and removing economizer mounting screws. Refer to accessory economizer installa- tion instructions or Optional Economizer sections on pages 13 and 15 for more details.

3.Slide filters out of unit.

4.Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister. Wash both sides of coil and flush with clean water. For best results, back- flush toward return-air section to remove foreign materi- al. Flush condensate pan after completion.

5.Reinstall economizer and filters.

6.Reconnect wiring.

7.Replace access panels.

CONDENSER COIL — Inspect coil monthly. Clean con- denser coil annually, and as required by location and outdoor air conditions.

One-Row Coil Cleaning (Size 004) — To access one-row coils, remove screws securing condenser-fan grille to condens- er fan top cover. Place grille on top of condenser fan top cover as shown in Fig. 45. It is not necessary to remove the top cover.

Use a water hose or other suitable equipment to remove dirt and debris. Clean the outer surfaces with a stiff brush in the normal manner.

Reverse the procedure outlined above to reinstall the condenser-fan grille and condenser fan top cover.

Two-Row Coil Cleaning (Sizes 005-007)

NOTE: Save all screws removed in this section. The screws must be used when reinstalling the equipment.

1.To access 2-row coils, remove screws securing condenser- fan grille to condenser coil top cover. Place grille on top of condenser fan top cover as shown in Fig. 45 and 46. It is not necessary to remove the top cover.

2.Remove 3 screws on right side of compressor access pan- el. Remove one screw securing condenser coil top cover to compressor access panel. Remove lower screws secur- ing condenser coil to compressor mounting plate.

3.Remove 4 screws securing control box access panel. Re- move three screws (located in front of the control box access cover) securing condenser coil top cover.

4.Remove screws securing low-voltage access panel. Re- move 2 screws inside low-voltage access panel. Tilt sheet metal (located on left side of low-voltage connections) back 45 degrees.

5.Remove screw securing refrigerant service port access panel.

6.Remove 2 wire ties securing 2-row coils together at hair- pin end.

7.Remove screws securing two corner posts. Remove two corner posts.

8.Use right corner post to prop up right side of condenser coil top cover. Slide condenser coil partially out of con- denser fan housing. See Fig. 46.

Fig. 45 — Coil Cleaning

Fig. 46 — Propping Up Condenser Coil

Top Cover

9.Use left corner post to prop up left side of condenser coil top cover.

10.Carefully separate the outer coil section 3 to 4 in. from the inner coil section. See Fig. 47.

11.Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and de- bris. Clean the outer surfaces with a stiff brush in the nor- mal manner.

12.Secure inner and outer coils together with 2 wire ties.

13.Reposition the outer and inner coil section.

14.Reverse the procedure outlined above to reinstall equipment.

CONDENSATE DRAIN — Check and clean each year at start of cooling season. In winter, keep drain dry or protect against freeze-up.

FILTERS — Clean or replace at start of each heating and cool- ing season, or more often if operating conditions require it. Re- placement filters must be same dimensions as original filters.

OUTDOOR-AIR INLET SCREENS — Clean screens with steam or hot water and a mild detergent. Do not use disposable filters in place of screens.

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Contents Installation, Start-Up Service Instructions Horizontal Conversion Panels Viewed from Duct End Roof Curb Dimensions Unit Leveling Tolerances Make Electrical Connections Physical Data Unit Size 48TJLOSS-OF-CHARGE LOW Pressure Base Unit Dimensions Conduit Installation Flue Hood DetailsPower Wiring Connections Electrical Data Supply SizeType FLA RLA LRAMake Outdoor-Air Adjustments and Install Outdoor-Air Hood Typical Access Panel Locations Enthalpy Control Installation Horizontal Discharge Block-Off PlateWiring Connections for Outdoor-Air Thermostat Outdoor-Air Hood Assembly EconoMi$er Wiring Wiring Diagram for Power Exhaust System Default Potentiometer Settings Changeover Set PointsBelt Drive Motor Mounting Accessory/FIOP Static Pressure* in. wg 48TJ004-007 Fan Rpm at Motor Pulley SettingsMotor Data 48TJ004 3 Tons Standard Motor Direct Drive 48TJ004 3 Tons Alternate Motor Belt Drive48TJ004 3 Tons HIGH-STATIC Motor Belt Drive 48TJ005 4 Tons Standard Motor Direct Drive48TJ005 4 Tons Alternate Motor Belt Drive 48TJ006 5 Tons Standard Motor Direct Drive 48TJ006 5 Tons Alternate Motor Belt Drive48TJ006 5 Tons HIGH-STATIC Motor Belt Drive 48TJ007 6 Tons Standard Motor Belt Drive 48TJ007 6 Tons HIGH-STATIC Motor Belt Drive 109 149189 2291028 10641005 93848TJ005 4 Tons Alternate Motor Belt Drive 8171700 750 473 806 536 1900 826 63048TJ005 4 Tons HIGH-STATIC Motor Belt Drive 1600 770 420 826 483 1700 811 494 865 5671800 852 578 1900 894 5671221 1600 826 483 931 641 1020 788 1101 956 11781252 1700 865 567 966 725 1051 883 1133 1061 1205885 623 942 700 928 700 982 779971 787 1022 867 1015 891 1063 9981900 982 779 1084 932 1160 1006 1223 1114 2000 1022 867 1121 1014 1188 1097 1254 12162100 1063 998 1140 1064 1196 1272 1292 2200 1104 1081 1159 1106 1229 1258Elevation Altitude CompensationGas Propane Orifice Size† 000 Heating Page Service Lubrication Cooling Charging Chart, 48TJ004 Flash† LED Error Code DescriptionFlashes Burner Tray Details LED Error Code Service Analysis Heating Service AnalysisSymptom Cause Remedy Problem Cause RemedyCooling Service Analysis Compressor operates continuouslyDurablade Economizer Troubleshooting Damper does notEconoMi$er Troubleshooting Problem Potential Cause RemedyTypical Wiring Diagram and Component Arrangement Switch Max. Vent Position SW4Page START-UP Checklist