Trane TR200 2.2Harsh Environments, Airborne Liquids, Airborne Solids, Corrosive Chemicals

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2.2Harsh Environments

Pre-installation

dirt. If the unit does not have power applied to it, supply a protective covering. It is important to ensure that the components stay as clean as possible. It may be necessary to clean the interior once construction is completed.

Keep drawings and manuals accessible for detailed installation and operation instructions. It is important that the manuals be available for equipment operators.

2.2Harsh Environments

NOTE!

The mechanical and electrical components within the option panel can be adversely affected by the environment. The effects of contaminants in the air, either solid, liquid, or gas, are difficult to quantify and control.

2.2.1 Airborne Liquids

Liquids in the air can condense in components. Water carried in the air is easily measured as relative humidity, but other vapors are often more difficult to measure or control. Steam, oil and salt water vapor may cause corrosion of components. In such environments, use TYPE 12 enclosures to limit the exchange of outside air into the option enclosure. Extremely harsh environments may require a higher level of protection.

2.2.2 Airborne Solids

Particles in the air may cause mechanical, electrical or thermal failure in components. A TYPE 1 enclosure provides a reasonable degree of protection against falling particles, but it will not prevent the fan from pulling dirty air into the enclosure.

2.2.3 Corrosive Chemicals

In environments with high temperatures and humidity, corrosive gases such as sulfur, nitrogen and chlorine compounds cause corrosion to occur in components. Indications of corrosion are blackened copper or rust on steel or oxidized aluminum. In such environments, it is recommended that the equipment be mounted in a cabinet with fresh air ventilation and that corrosive compounds be kept away. A non-ventilated cabinet fitted with an air conditioner as a heat exchanger may be used. Conformal coated circuit boards may be specified to reduce the corrosive effects of a harsh environment.

2-2

BAS-SVX49A-EN

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Contents BAS-SVX49A-EN Operators GuideTR200 Vertical Bypass/Non Bypass Panel AugustEQUIPMENT HAZARD SafetySafety Guidelines UNINTENDED START3 Installation Contents2 Pre-installation 1 Introduction6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 AppendixContents BAS-SVX49A-EN1.1.2 Overview 1 Introduction1.1.1 Purpose of the Manual 1.1.3 Typical Bypass Operation1.3.2 Automatic Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.3 Run Permissive in Bypass1.5.1 Control Transformer 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.6 Disconnects 1.6.1 Main Disconnect1.6.2 Mode Selector Switch IntroductionIntroduction 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Non bypassMain fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Drive fusing2.1.3 Installation Site Check 2 Pre-installation2.1.2 Pre-installationCheck 2.1.1 Receiving Inspection2.2.2 Airborne Solids 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.3 Corrosive Chemicals3.1.2 Drive Fuses 3 Installation3.1.1 Tools Required Installation460 V AC Installation230 V AC 600 V AC3.1.3 Internal Main Panel Fuses 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.2.3 ForkliftFigure 3.2 Side Cooling Clearance 3.3 CoolingInstallation Figure 3.1 Proper Lifting MethodHazardous Voltage 3.4 Electrical InstallationProper Field Wiring and Grounding Required INDUCED VOLTAGEBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 BAS-SVX49A-EN InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram 3-11BAS-SVX49A-EN Installation3-12 BAS-SVX49A-EN InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram 3-13BAS-SVX49A-EN Installation3-14 Hazardous Voltage 3.4.2 Wire and Cable AccessInstallation IMPORTANT NOTE3-16 InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.17 P4 Panel 3-173-18 InstallationFigure 3.18 P5 Panel BAS-SVX49A-EN3.4.3 Wire Size InstallationInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Bypass InstallationNon Bypass HP KW230 V AC InstallationGround Wire Non Bypass460 VAC InstallationGround Wire Output600 VAC InstallationGround Wire Non BypassInstallation 3.4.7 Motor Wiring3.4.6 Input Line Connection Hazardous VoltageInstallation 3.4.9 Control Wiring3.4.8 Grounding Earthing Field WiringProgramming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals InstallationStart Up 4 Start UpHAZARDOUS VOLTAGE HAZARDOUS VOLTAGE 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up Start UpMOTOR START Start UpStart Up BAS-SVX49A-EN5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 OperationElectromechanical Bypass E BAS-SVX49A-ENAuto Bypass Function Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Common Run/Stop SetupMOTOR DAMAGE 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload Run Permissive Function Setup5.1.7 EMB2 Fire Mode 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting Safety Interlock Function SetupMode selector switch 5.1.9 EMB2 SwitchesFault Reporting Function Setup Electromechanical Bypass E6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Term Electronically Controlled BInput Conn Function6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming Electronically Controlled B 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation General InformationSelection Mode of Operation SelectPar. No FunctionAuto Bypass Function Setup 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Electronically Controlled BRun Permissive Function Setup 6.1.9 ECB Run Permissive6.1.10 ECB Overload Disable Run PermissiveSafety Interlock Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Overload Function SetupFire Mode Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fault Reporting Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 Start Up Troubleshooting 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings CodeSolution Start Up TroubleshootingSymptom Table 7.3 Fault TablePossible cause SymptomSolution TestSolution Start Up TroubleshootingSymptom Possible causeP2 BYPASS 8 Appendix8.1.1 Dimensions P3 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN 8-10 AppendixFigure 8.9 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.10 ECB, Part 8-118-12 AppendixFigure 8.11 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.12 ECB with Control Relays, Part 8-138-14 AppendixFigure 8.13 Non-bypass BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253
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