Trane TR200 specifications Inspection Prior to Start Up, Start Up Procedure, Hazardous Voltage

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4.1.1 Inspection Prior to Start Up

Start Up

4.1.1 Inspection Prior to Start Up

Before applying power to the unit, inspect the entire installation as detailed in Table 4.1.

Inspect For

Description

 

Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on input

Auxiliary equipment

power side of drive or output side to motor. Examine their operational readiness and ensure they are ready in

all respects for operation at full speed. Check function and installation of pressure sensors or encoders (etc.)

 

 

used for feedback to drive. Remove power factor correction caps on motor, if present.

 

 

 

Ensure that input power, motor wiring, and control wiring are in three separate metallic conduits for high

Cable routing

frequency noise isolation. Failure to isolate power, motor, and control wiring could result in less than optimum

 

drive and associated equipment performance.

 

 

 

Check for broken or damaged wires and connections. Check the voltage source of the signals, if necessary. The

Control wiring

use of shielded cable or twisted pair is recommended for serial communication. Ensure the shield is terminated

 

correctly.

 

 

EMC considerations

Check for proper installation with regard to electromagnetic capability.

 

 

Environmental

See panel label for the maximum ambient operating temperature. Humidity levels must be less than 95% non-

conditions

condensing. Attitude less than 3300 feet.

 

 

Fusing and circuit

Check that all fuses are inserted firmly and in operational condition and that all circuit breakers are in the open

breakers

position.

 

 

 

The panel requires a dedicated ground wire from its chassis to the building ground. It is required that the

Grounding

motor be grounded to the panel chassis. The use of conduit or mounting of the panel to a metal surface is not

considered a suitable ground. Check for good ground connections that are tight and free of oxidation. Run

 

 

insulated motor ground wire back to panel in conduit with motor wires.

 

 

Input and output

Check for loose connections. Check for proper fusing or circuit breakers.

power wiring

 

 

 

Panel interior

Panel interior must be free of dirt, metal chips, moisture, and corrosion. Check for harmful airborne contam-

inates such as sulfur based compounds.

 

 

 

Proper Cooling

Panels require top and bottom clearance adequate to ensure proper air flow for cooling. See Figure 3.2 and

Clearance

Figure 3.3

 

 

Switches

Ensure that all switch and disconnect settings are in the proper position.

 

 

Vibration

Look for any unusual amount of vibration the equipment may be subjected to when mounting panel.

 

 

Table 4.1 Inspection prior to Startup

4.1.2 Start Up Procedure

In the following procedures, changing the equipment between drive mode and bypass mode is required. Changing modes is different for the ECB and EMB2. The ECB uses pushbuttons on the drive keypad while the EMB2 uses a selector switch on the front of the panel. Be familiar with the operation of these devices prior to start up.

4.1.2 Start Up ProcedureManual backgroundWARNING

HAZARDOUS VOLTAGE!

The panel contains dangerous voltages when connected to line voltage. Installation, start-up and maintenance should be performed only by qualified personnel. Failure to perform installation, start-up and maintenance by qualified personnel only could result in death or serious injury.

1.Perform pre-startup procedure.

2.Ensure that all operator devices are in the OFF position. The main disconnect switch on the front of the electromechanical bypass panel must be in the OFF position. The panel door should be closed.

3.Keep main disconnect switch in the OFF position and apply voltage to the panel.

4.Confirm that input line voltage is balanced within 3%. If not, correct the input voltage imbalance before proceeding.

4-2

BAS-SVX49A-EN

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Contents Operators Guide TR200 Vertical Bypass/Non Bypass PanelBAS-SVX49A-EN AugustSafety Safety GuidelinesEQUIPMENT HAZARD UNINTENDED STARTContents 2 Pre-installation3 Installation 1 Introduction6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 AppendixContents BAS-SVX49A-EN1 Introduction 1.1.1 Purpose of the Manual1.1.2 Overview 1.1.3 Typical Bypass Operation1.3 Bypass Options 1.3.1 Common Run/Stop with Bypass1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass1.4 Bypass Platform Configurations 1.5 Switch Mode Power Supply1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main Disconnect1.6.2 Mode Selector Switch Introduction1.6.3 Panel Configurations Table 1.3 Tier Definitions and FeaturesIntroduction Non bypass1.7Power Component Functions 1.7.1 Power Fusing 1.6.4 Panel Voltage and Frame RatingsMain fusing Drive fusing2 Pre-installation 2.1.2 Pre-installationCheck2.1.3 Installation Site Check 2.1.1 Receiving Inspection2.2Harsh Environments 2.2.1 Airborne Liquids2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals3 Installation 3.1.1 Tools Required3.1.2 Drive Fuses InstallationInstallation 230 V AC460 V AC 600 V AC3.2Mechanical Installation 3.2.1 Lifting 3.2.4 Shipping Weights3.1.3 Internal Main Panel Fuses 3.2.3 Forklift3.3 Cooling InstallationFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method3.4 Electrical Installation Proper Field Wiring and Grounding RequiredHazardous Voltage INDUCED VOLTAGEBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 Installation Figure 3.9 P4 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-11BAS-SVX49A-EN Installation3-12 Installation Figure 3.11 P5 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-13BAS-SVX49A-EN Installation3-14 3.4.2 Wire and Cable Access InstallationHazardous Voltage IMPORTANT NOTEInstallation Figure 3.15 P2 Panel Figure 3.16 P3 Panel3-16 BAS-SVX49A-ENInstallation Figure 3.17 P4 PanelBAS-SVX49A-EN 3-17Installation Figure 3.18 P5 Panel3-18 BAS-SVX49A-EN3.4.3 Wire Size InstallationInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Installation Non BypassBypass HP KWInstallation Ground Wire230 V AC Non BypassInstallation Ground Wire460 VAC OutputInstallation Ground Wire600 VAC Non Bypass3.4.7 Motor Wiring 3.4.6 Input Line ConnectionInstallation Hazardous Voltage3.4.9 Control Wiring 3.4.8 Grounding EarthingInstallation Field WiringProgramming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals InstallationStart Up 4 Start UpHAZARDOUS VOLTAGE 4.1.2 Start Up Procedure 4.1.1 Inspection Prior to Start UpHAZARDOUS VOLTAGE Start UpMOTOR START Start UpStart Up BAS-SVX49A-EN5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 OperationElectromechanical Bypass E BAS-SVX49A-EN5.1.2 EMB2 Auto Bypass 5.1.3 EMB2 Common Run/StopAuto Bypass Function Setup Common Run/Stop Setup5.1.4 EMB2 Run Permissive 5.1.5 EMB2 OverloadMOTOR DAMAGE Run Permissive Function Setup5.1.6 EMB2 Safety Interlock 5.1.8 EMB2 Fault Reporting5.1.7 EMB2 Fire Mode Safety Interlock Function Setup5.1.9 EMB2 Switches Fault Reporting Function SetupMode selector switch Electromechanical Bypass E6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Electronically Controlled B Input ConnTerm Function6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming 6.1.5 ECB Hand/OFF/Auto 6.1.6 ECB Mode of OperationElectronically Controlled B General InformationMode of Operation Select Par. NoSelection Function6.1.7 Bypass Status Word Bit Examples 6.1.8 ECB Auto BypassAuto Bypass Function Setup Electronically Controlled B6.1.9 ECB Run Permissive 6.1.10 ECB OverloadRun Permissive Function Setup Disable Run Permissive6.1.11 ECB Safety Interlock 6.1.12 ECB Common Run/StopSafety Interlock Function Setup Overload Function Setup6.1.14 ECB Fault Reporting 6.1.13 ECB Advanced Fire ModeFire Mode Function Setup Fault Reporting Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 7 Start Up Troubleshooting 7.1.1 Option Panel Alarm and WarningsStart Up Troubleshooting CodeStart Up Troubleshooting SymptomSolution Table 7.3 Fault TableSymptom SolutionPossible cause TestStart Up Troubleshooting SymptomSolution Possible cause8 Appendix 8.1.1 DimensionsP2 BYPASS P3 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN Appendix Figure 8.9 ECB, Part8-10 BAS-SVX49A-ENAppendix Figure 8.10 ECB, PartBAS-SVX49A-EN 8-11Appendix Figure 8.11 ECB with Control Relays, Part8-12 BAS-SVX49A-ENAppendix Figure 8.12 ECB with Control Relays, PartBAS-SVX49A-EN 8-13Appendix Figure 8.13 Non-bypass8-14 BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253
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