Trane Vertical Bypass/Non Bypass Panel, TR200 Electromechanical Bypass EMB2 Operation

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Electromechanical Bypass (EMB2) Operation

Electromechanical Bypass (EMB2) Operation

5 Electromechanical Bypass (EMB2) Operation

5.1.1 Typical Control Connections for Common HVAC Applications

Drive Terminal

Parameter Number

Parameter Name

Value Number

Value Name

Function

 

 

 

 

 

 

27

500

Digital I/O Mode

0

PNP

External Interlock

 

 

 

 

 

 

27

501

Term 27 mode

0

Input

External Interlock

 

 

 

 

 

 

29

502

Term 29 Mode

1

Output

Auto Bypass

 

 

 

 

 

 

18

510

Term 18 digital input

8

Start

Common run/stop

 

 

 

 

 

 

19

511

Term 19 digital input

52

Run Permissive

Run Permissive

 

 

 

 

 

 

27

512

Term 27 digital input

7

External Interlock

External Interlock

 

 

 

 

 

 

29

531

Term 29 digital output

160

No Alarm

Auto Bypass

 

 

 

 

 

 

01 & 02

540 [0]

Relay 1 function

167

Start Command Active

Run Permissive

 

 

 

 

 

 

01 & 02

540 [0]

Relay 1 off delay

0.00 seconds

Off Delay

Run Permissive

Table 5.1 EMB2 Default Parameter Settings for Common HVAC Applications

If the drive is reinitialized, be sure that these settings are maintained or reset for proper bypass.

Name

Function

Drive Terminals

EMB2 X59

EMB2 X55

Remote Drive Start (with common start/stop)

Input Command

 

 

3,

4

Remote Drive Start (without common start/stop)

Input Command

13, 18

 

 

 

 

 

 

 

 

 

Motor Running on Drive

Output Status

04, 05, 06

 

 

 

 

 

 

 

 

 

Run Request (for run permissive)

Output Command

 

 

11,

12

 

 

 

 

 

 

Run Enable (for run permissive)

Input Command

 

 

1,

2

 

 

 

 

 

 

Safety Stop

Input Command

 

 

5,

6

 

 

 

 

 

 

Drive Fault

Output Status

 

5, 6, 7

 

 

 

 

 

 

 

 

Fire Mode

Input Command

 

 

7,

8

 

 

 

 

 

 

Drive Mode

Output Status

 

1, 2

 

 

 

 

 

 

 

 

Bypass Mode

Output Status

 

3, 4

 

 

 

 

 

 

 

Fire Mode

Output Status

 

 

9, 10

 

 

 

 

 

 

Table 5.2 Common Functions for Controlling Motor using Bypass and Typical Terminal Connections.

Commands enable drive functions. Status reports describe conditions, but do not enable a function.

BAS-SVX49A-EN

5-1

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Contents August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-ENUNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD1 Introduction Contents2 Pre-installation 3 Installation6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control TransformerIntroduction 1.6.2 Mode Selector SwitchNon bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features IntroductionDrive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne SolidsInstallation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses600 V AC Installation230 V AC 460 V AC3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel FusesFigure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling ClearanceINDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous VoltageBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram BAS-SVX49A-EN InstallationBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-ENBAS-SVX49A-EN Installation3-12 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-ENBAS-SVX49A-EN Installation3-14 IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous VoltageBAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-163-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18Installation 3.4.3 Wire SizeInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques HP KW InstallationNon Bypass BypassNon Bypass InstallationGround Wire 230 V ACOutput InstallationGround Wire 460 VACNon Bypass InstallationGround Wire 600 VACHazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection InstallationField Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing InstallationProgramming 3.4.10Serial Communication Bus ConnectionInstallation Installation 3.4.11 Drive Control TerminalsStart Up 4 Start UpHAZARDOUS VOLTAGE Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGEStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass ECommon Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function SetupRun Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGESafety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire ModeElectromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Function Electronically Controlled BInput Conn Term6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled BFunction Mode of Operation SelectPar. No SelectionElectronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function SetupDisable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function SetupOverload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function SetupFault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up TroubleshootingTable 7.3 Fault Table Start Up TroubleshootingSymptom SolutionTest SymptomSolution Possible causePossible cause Start Up TroubleshootingSymptom SolutionP3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-108-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-128-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122
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