Trane TR200 Safety Guidelines, Equipment Hazard, Unintended Start, Grounding Hazard

Page 2
Safety

Safety

Safety

EQUIPMENT HAZARD!Warning against unintended startWARNING

EQUIPMENT HAZARD!

The vertical bypass/non bypass panel contains dangerous voltages when connected to mains voltage. It is strongly recommended that all electrical work conform to the National Electrical Code (NEC) and all national and local regulations. Installation, start-up and maintenance should be performed only by qualified personnel. Failure to follow the NEC or local regulations could result in death or serious injury.

Motor control equipment and electronic controls are connected to hazardous mains voltages. Extreme care should be taken to protect against shock. The user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations. Be sure equipment is properly grounded. Wear safety glasses whenever working on electric control or rotating equipment.

Warning against unintended start

UNINTENDED START!GROUNDING HAZARD!WARNING

UNINTENDED START!

When the vertical bypass/non bypass panel is connected to AC input power, the motor may start at any time. The drive, panel, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when panel and drive are connected to AC input power could result in death, serious injury, or equipment or property damage.

When the vertical bypass/non bypass panel is connected to mains, the motor may be started by means of an external switch, a serial bus command, an input reference signal, or a cleared fault condition. Use appropriate cautions to guard against an unintended start.

GroundingSafety GuidelinesWARNING

GROUNDING HAZARD!

For operator safety, it is important to ground drive, vertical bypass panel, and motor properly. Follow the grounding guidelines of local and national codes. Failure to follow grounding guidelines could result in death or serious injury.

Grounding

Correct protective grounding of the equipment must be established in accordance with national and local codes. Ground currents are higher than 3mA.

Safety Guidelines

1.Disconnect the drive and vertical bypass/non bypass panel from mains before commencing service work

2.DO NOT touch electrical parts of the vertical bypass/non bypass panel or drive when mains is connected. After mains has been disconnected, wait 15 minutes before touching any electrical components or read the label on vertical bypass/non bypass panel.

3.The user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations.

4.While programming parameters, the motor may start without warning. Activate the [Off] key on the keypad when changing parameters.

5.The [Off] key on the keypad does not isolate the drive from mains voltage and is not to be used as a safety switch.

BAS-SVX49A-EN

Page 1 Page 3
Image 2
Page 1 Page 3
Contents BAS-SVX49A-EN Operators GuideTR200 Vertical Bypass/Non Bypass Panel AugustEQUIPMENT HAZARD SafetySafety Guidelines UNINTENDED START3 Installation Contents2 Pre-installation 1 Introduction6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 AppendixContents BAS-SVX49A-EN1.1.2 Overview 1 Introduction1.1.1 Purpose of the Manual 1.1.3 Typical Bypass Operation1.3.2 Automatic Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.3 Run Permissive in Bypass1.5.1 Control Transformer 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.6 Disconnects 1.6.1 Main Disconnect1.6.2 Mode Selector Switch IntroductionIntroduction 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Non bypassMain fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Drive fusing2.1.3 Installation Site Check 2 Pre-installation2.1.2 Pre-installationCheck 2.1.1 Receiving Inspection2.2.2 Airborne Solids 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.3 Corrosive Chemicals3.1.2 Drive Fuses 3 Installation3.1.1 Tools Required Installation460 V AC Installation230 V AC 600 V AC3.1.3 Internal Main Panel Fuses 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.2.3 ForkliftFigure 3.2 Side Cooling Clearance 3.3 CoolingInstallation Figure 3.1 Proper Lifting MethodHazardous Voltage 3.4 Electrical InstallationProper Field Wiring and Grounding Required INDUCED VOLTAGEBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 BAS-SVX49A-EN InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram 3-11BAS-SVX49A-EN Installation3-12 BAS-SVX49A-EN InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram 3-13BAS-SVX49A-EN Installation3-14 Hazardous Voltage 3.4.2 Wire and Cable AccessInstallation IMPORTANT NOTE3-16 InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.17 P4 Panel 3-173-18 InstallationFigure 3.18 P5 Panel BAS-SVX49A-EN3.4.3 Wire Size InstallationInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Bypass InstallationNon Bypass HP KW230 V AC InstallationGround Wire Non Bypass460 VAC InstallationGround Wire Output600 VAC InstallationGround Wire Non BypassInstallation 3.4.7 Motor Wiring3.4.6 Input Line Connection Hazardous VoltageInstallation 3.4.9 Control Wiring3.4.8 Grounding Earthing Field WiringProgramming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals InstallationStart Up 4 Start UpHAZARDOUS VOLTAGE HAZARDOUS VOLTAGE 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up Start UpMOTOR START Start UpStart Up BAS-SVX49A-EN5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 OperationElectromechanical Bypass E BAS-SVX49A-ENAuto Bypass Function Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Common Run/Stop SetupMOTOR DAMAGE 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload Run Permissive Function Setup5.1.7 EMB2 Fire Mode 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting Safety Interlock Function SetupMode selector switch 5.1.9 EMB2 SwitchesFault Reporting Function Setup Electromechanical Bypass E6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Term Electronically Controlled BInput Conn Function6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming Electronically Controlled B 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation General InformationSelection Mode of Operation SelectPar. No FunctionAuto Bypass Function Setup 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Electronically Controlled BRun Permissive Function Setup 6.1.9 ECB Run Permissive6.1.10 ECB Overload Disable Run PermissiveSafety Interlock Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Overload Function SetupFire Mode Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fault Reporting Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 Start Up Troubleshooting 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings CodeSolution Start Up TroubleshootingSymptom Table 7.3 Fault TablePossible cause SymptomSolution TestSolution Start Up TroubleshootingSymptom Possible causeP2 BYPASS 8 Appendix8.1.1 Dimensions P3 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN 8-10 AppendixFigure 8.9 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.10 ECB, Part 8-118-12 AppendixFigure 8.11 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.12 ECB with Control Relays, Part 8-138-14 AppendixFigure 8.13 Non-bypass BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253
Related manuals
Manual 56 pages 40.28 Kb
Top Page Image Contents