Trane Vertical Bypass/Non Bypass Panel, TR200 Symptom, Possible cause, Test, Solution, Start Up

Page 69
4 Start Up.

 

 

 

Start Up Troubleshooting

 

 

 

 

 

 

 

 

Symptom

Possible cause

Test

Solution

 

 

 

 

 

Application problem

Perform startup procedures. Check

If current is too high, reduce the load

 

 

panel output motor current at full

on the motor.

 

 

speed and check for excessive over

 

 

 

current.

 

Repeated

Panel problem

Perform startup procedures. Check

If current is too high, reduce the load

fuse or circuit

 

panel input current at full load and

on the motor.

breaker fault.

 

verify it is within acceptable range.

 

 

Power problem

Monitor incoming power for surges,

Correct any problems found.

 

 

sags and overall quality.

 

 

Motor problem

Test motor for correct function.

Repair or replace motor if a problem is

 

 

 

found.

 

Improper voltage applied

See pre-startup check list.

Correct voltage mismatch. This could

 

 

 

potentially damage the panel. Use

 

 

 

caution when applying power.

 

Customer wires incorrectly terminated

See the customer connection drawing

Correct any wrong connections. This

Open control

 

and make sure the wires are connected

could potentially cause damage to the

 

to the correct terminals.

panel.

fuse

 

 

 

 

Control ground fault

Check all control wires for a short to

Correct any ground faults found. This

 

 

 

ground.

could potentially cause damage to the

 

 

 

panel.

 

 

 

 

 

Control short

Check control wires for a short in

Correct any shorts. This could

 

 

supply voltage.

potentially cause damage to the panel.

 

 

 

 

 

Improper voltage applied

See pre-startup check list.

Correct voltage mismatch. This could

 

 

 

potentially damage the panel. Use

 

 

 

caution when applying power.

 

 

 

 

Open SMPS

Customer wires incorrectly terminated

See the customer connection drawing

Correct any wrong connections. This

 

and make sure the wires are connected

could potentially cause damage to the

fuse

 

 

to the correct terminals.

panel.

 

 

 

Control ground fault

Check all control wires for a short to

Correct any ground faults found. This

 

 

ground.

could potentially cause damage to the

 

 

 

panel.

 

Control short

Check control wires for a short in

Correct any shorts. This could

 

 

supply voltage.

potentially cause damage to the panel.

Motor

Rotation incorrect in bypass, drive or

Motor rotation is backwards in drive

Perform motor rotation procedure in

rotation

both

mode, bypass mode, or both.

4 Start Up.

incorrect

 

 

 

BAS-SVX49A-EN

7-3

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Contents TR200 Vertical Bypass/Non Bypass Panel Operators GuideBAS-SVX49A-EN AugustSafety Guidelines SafetyEQUIPMENT HAZARD UNINTENDED START2 Pre-installation Contents3 Installation 1 Introduction4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.1 Purpose of the Manual 1 Introduction1.1.2 Overview 1.1.3 Typical Bypass Operation1.3.1 Common Run/Stop with Bypass 1.3 Bypass Options1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass1.5 Switch Mode Power Supply 1.4 Bypass Platform Configurations1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main DisconnectIntroduction 1.6.2 Mode Selector SwitchTable 1.3 Tier Definitions and Features 1.6.3 Panel ConfigurationsIntroduction Non bypass1.6.4 Panel Voltage and Frame Ratings 1.7Power Component Functions 1.7.1 Power FusingMain fusing Drive fusing2.1.2 Pre-installationCheck 2 Pre-installation2.1.3 Installation Site Check 2.1.1 Receiving Inspection2.2.1 Airborne Liquids 2.2Harsh Environments2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals3.1.1 Tools Required 3 Installation3.1.2 Drive Fuses Installation230 V AC Installation460 V AC 600 V AC3.2.4 Shipping Weights 3.2Mechanical Installation 3.2.1 Lifting3.1.3 Internal Main Panel Fuses 3.2.3 ForkliftInstallation 3.3 CoolingFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting MethodProper Field Wiring and Grounding Required 3.4 Electrical InstallationHazardous Voltage INDUCED VOLTAGEInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions BAS-SVX49A-EN InstallationInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN Figure 3.9 P4 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-11Installation 3-12BAS-SVX49A-EN Figure 3.11 P5 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-13Installation 3-14BAS-SVX49A-EN Installation 3.4.2 Wire and Cable AccessHazardous Voltage IMPORTANT NOTEFigure 3.15 P2 Panel Figure 3.16 P3 Panel Installation3-16 BAS-SVX49A-ENFigure 3.17 P4 Panel InstallationBAS-SVX49A-EN 3-17Figure 3.18 P5 Panel Installation3-18 BAS-SVX49A-ENInstallation 3.4.3 Wire Size3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation Non Bypass InstallationBypass HP KWGround Wire Installation230 V AC Non BypassGround Wire Installation460 VAC OutputGround Wire Installation600 VAC Non Bypass3.4.6 Input Line Connection 3.4.7 Motor WiringInstallation Hazardous Voltage3.4.8 Grounding Earthing 3.4.9 Control WiringInstallation Field Wiring3.4.10Serial Communication Bus Connection InstallationProgramming Installation 3.4.11 Drive Control Terminals4 Start Up HAZARDOUS VOLTAGEStart Up 4.1.1 Inspection Prior to Start Up 4.1.2 Start Up ProcedureHAZARDOUS VOLTAGE Start UpStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass E5.1.3 EMB2 Common Run/Stop 5.1.2 EMB2 Auto BypassAuto Bypass Function Setup Common Run/Stop Setup5.1.5 EMB2 Overload 5.1.4 EMB2 Run PermissiveMOTOR DAMAGE Run Permissive Function Setup5.1.8 EMB2 Fault Reporting 5.1.6 EMB2 Safety Interlock5.1.7 EMB2 Fire Mode Safety Interlock Function SetupFault Reporting Function Setup 5.1.9 EMB2 SwitchesMode selector switch Electromechanical Bypass E6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Input Conn Electronically Controlled BTerm Function6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming 6.1.6 ECB Mode of Operation 6.1.5 ECB Hand/OFF/AutoElectronically Controlled B General InformationPar. No Mode of Operation SelectSelection Function6.1.8 ECB Auto Bypass 6.1.7 Bypass Status Word Bit ExamplesAuto Bypass Function Setup Electronically Controlled B6.1.10 ECB Overload 6.1.9 ECB Run PermissiveRun Permissive Function Setup Disable Run Permissive6.1.12 ECB Common Run/Stop 6.1.11 ECB Safety InterlockSafety Interlock Function Setup Overload Function Setup6.1.13 ECB Advanced Fire Mode 6.1.14 ECB Fault ReportingFire Mode Function Setup Fault Reporting Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN 7.1.1 Option Panel Alarm and Warnings 7 Start Up TroubleshootingStart Up Troubleshooting CodeSymptom Start Up TroubleshootingSolution Table 7.3 Fault TableSolution SymptomPossible cause TestSymptom Start Up TroubleshootingSolution Possible cause8.1.1 Dimensions 8 AppendixP2 BYPASS P3 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part Figure 8.9 ECB, Part Appendix8-10 BAS-SVX49A-ENFigure 8.10 ECB, Part AppendixBAS-SVX49A-EN 8-11Figure 8.11 ECB with Control Relays, Part Appendix8-12 BAS-SVX49A-ENFigure 8.12 ECB with Control Relays, Part AppendixBAS-SVX49A-EN 8-13Figure 8.13 Non-bypass Appendix8-14 BAS-SVX49A-ENPage 177R0253 MG14D122 *MG14D122
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