Trane Vertical Bypass/Non Bypass Panel, TR200 Installation, 5 P2 Bypass Mechanical Layout Diagram

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Figure 3.5 P2 Bypass Mechanical Layout Diagram

Installation

3.4.1 Component Identification & Customer Connection

Mechanical layout drawings are intended to provide the installer or equipment user with component identification and location for that specific unit. Figure 3.5 represents a typical layout drawing. Table 3.8 provides definitions for drawing reference designators. (Not all reference designators are shown.)

Figure 3.5 P2 Bypass Mechanical Layout Diagram

ID	Device	Definition	ID	Device	Definition
1	24 V DC	Panel 24 V DC SMPS	15	S1	Auto Bypass Selector Switch
2	HPC	High Pot Connector	16	TF	120 V AC control transformer
3	F13	T1 primary fuse	17	VFD	Variable frequency drive

4	CB1	Main Circuit Breaker	18	EMB2	Control Module

5	DS1	Main or Drive Disconnect	19	ECB	Control Module

6	F15	Main fuse	20	TB1-C	Terminal block 1 - Control

7	F16	Drive fuse	21	TB1-P	Terminal block 1 - Power

8	GND	Ground terminal	22	PR1	Control Relay for M1 Contactor

9	keypad	keypad	23	PR2	Control Relay for M2 Contactor

10	M1	Drive Input contactor	24	PR3	Control Relay for M3 Contactor

11	M2	Drive Output contactor	25	UVM	Under voltage module

12	M3	Bypass contactor	26	TC	Top Cover

13	OL1	Overload for Motor	27	DH	Disconnect Handle

14	PL1	Bypass indicator light

Table 3.8 Reference Designator Definitions

BAS-SVX49A-EN

3-7

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Contents TR200 Vertical Bypass/Non Bypass Panel Operators GuideBAS-SVX49A-EN AugustSafety Guidelines SafetyEQUIPMENT HAZARD UNINTENDED START2 Pre-installation Contents3 Installation 1 Introduction4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.1 Purpose of the Manual 1 Introduction1.1.2 Overview 1.1.3 Typical Bypass Operation1.3.1 Common Run/Stop with Bypass 1.3 Bypass Options1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass1.5 Switch Mode Power Supply 1.4 Bypass Platform Configurations1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main DisconnectIntroduction 1.6.2 Mode Selector SwitchTable 1.3 Tier Definitions and Features 1.6.3 Panel ConfigurationsIntroduction Non bypass1.6.4 Panel Voltage and Frame Ratings 1.7Power Component Functions 1.7.1 Power FusingMain fusing Drive fusing2.1.2 Pre-installationCheck 2 Pre-installation2.1.3 Installation Site Check 2.1.1 Receiving Inspection2.2.1 Airborne Liquids 2.2Harsh Environments2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals3.1.1 Tools Required 3 Installation3.1.2 Drive Fuses Installation230 V AC Installation460 V AC 600 V AC3.2.4 Shipping Weights 3.2Mechanical Installation 3.2.1 Lifting3.1.3 Internal Main Panel Fuses 3.2.3 ForkliftInstallation 3.3 CoolingFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting MethodProper Field Wiring and Grounding Required 3.4 Electrical InstallationHazardous Voltage INDUCED VOLTAGEInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions BAS-SVX49A-EN InstallationInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN Figure 3.9 P4 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-11Installation 3-12BAS-SVX49A-EN Figure 3.11 P5 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-13Installation 3-14BAS-SVX49A-EN Installation 3.4.2 Wire and Cable AccessHazardous Voltage IMPORTANT NOTEFigure 3.15 P2 Panel Figure 3.16 P3 Panel Installation3-16 BAS-SVX49A-ENFigure 3.17 P4 Panel InstallationBAS-SVX49A-EN 3-17Figure 3.18 P5 Panel Installation3-18 BAS-SVX49A-ENInstallation 3.4.3 Wire Size3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation Non Bypass InstallationBypass HP KWGround Wire Installation230 V AC Non BypassGround Wire Installation460 VAC OutputGround Wire Installation600 VAC Non Bypass3.4.6 Input Line Connection 3.4.7 Motor WiringInstallation Hazardous Voltage3.4.8 Grounding Earthing 3.4.9 Control WiringInstallation Field Wiring3.4.10Serial Communication Bus Connection InstallationProgramming Installation 3.4.11 Drive Control Terminals4 Start Up HAZARDOUS VOLTAGEStart Up 4.1.1 Inspection Prior to Start Up 4.1.2 Start Up ProcedureHAZARDOUS VOLTAGE Start UpStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass E5.1.3 EMB2 Common Run/Stop 5.1.2 EMB2 Auto BypassAuto Bypass Function Setup Common Run/Stop Setup5.1.5 EMB2 Overload 5.1.4 EMB2 Run PermissiveMOTOR DAMAGE Run Permissive Function Setup5.1.8 EMB2 Fault Reporting 5.1.6 EMB2 Safety Interlock5.1.7 EMB2 Fire Mode Safety Interlock Function SetupFault Reporting Function Setup 5.1.9 EMB2 SwitchesMode selector switch Electromechanical Bypass E6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Input Conn Electronically Controlled BTerm Function6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming 6.1.6 ECB Mode of Operation 6.1.5 ECB Hand/OFF/AutoElectronically Controlled B General InformationPar. No Mode of Operation SelectSelection Function6.1.8 ECB Auto Bypass 6.1.7 Bypass Status Word Bit ExamplesAuto Bypass Function Setup Electronically Controlled B6.1.10 ECB Overload 6.1.9 ECB Run PermissiveRun Permissive Function Setup Disable Run Permissive6.1.12 ECB Common Run/Stop 6.1.11 ECB Safety InterlockSafety Interlock Function Setup Overload Function Setup6.1.13 ECB Advanced Fire Mode 6.1.14 ECB Fault ReportingFire Mode Function Setup Fault Reporting Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN 7.1.1 Option Panel Alarm and Warnings 7 Start Up TroubleshootingStart Up Troubleshooting CodeSymptom Start Up TroubleshootingSolution Table 7.3 Fault TableSolution SymptomPossible cause TestSymptom Start Up TroubleshootingSolution Possible cause8.1.1 Dimensions 8 AppendixP2 BYPASS P3 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part Figure 8.9 ECB, Part Appendix8-10 BAS-SVX49A-ENFigure 8.10 ECB, Part AppendixBAS-SVX49A-EN 8-11Figure 8.11 ECB with Control Relays, Part Appendix8-12 BAS-SVX49A-ENFigure 8.12 ECB with Control Relays, Part AppendixBAS-SVX49A-EN 8-13Figure 8.13 Non-bypass Appendix8-14 BAS-SVX49A-ENPage 177R0253 MG14D122 *MG14D122

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