Trane Vertical Bypass/Non Bypass Panel, TR200 specifications Motor Start, Start Up

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MOTOR START!

Start Up

CAUTION

MOTOR START!

Ensure that motor, system, and any attached equipment is ready for start. Failure to do so could result in personal injury or equipment damage.

5.If a bypass is connected, place the Mode Selector Switch in drive mode. Apply power by turning the main disconnect switch to the ON position.

6.Enter drive programming data per the drive instruction manual.

7.Check motor rotation direction in drive control as follows.

7a Put panel in drive mode.

7b Hand start drive at minimum speed (see drive instruction manual for details).

7c Confirm directional rotation.

7d If incorrect, stop the drive, remove power, and lock out.

7e Reverse connection of T1 & T2 motor leads. Do not change incoming power leads.

7f Remove lockout and apply power.

7g Confirm directional rotation.

8.Check motor rotation direction in bypass as follows.

8a Momentarily bump motor in bypass.

8b Confirm directional rotation.

8c If incorrect, stop drive, remove power, and lock out.

8d Reverse connection of L1 & L2 input power leads to the main disconnect. Do not change motor leads.

8e Confirm directional rotation.

9.Check motor current in drive mode on the motor terminals.

9a Put the unit in drive mode.

9b Check motor current on motor terminals T1, T2, and T3. Verify the motor amps are within drive and motor rated current and are balanced within 3%. If incorrect, see 7.1 Start Up Troubleshooting for isolation procedures.

9c Check input current on input terminals L1, L2, and L3. Verify that current is

within FLA of drive and balanced within 3%. If incorrect, see 7.1 Start Up Trouble- shooting for isolation procedures.

10.Check motor current in bypass mode on the motor terminals.

10a Put the unit in bypass mode.

10b Check full load amps on terminals T1, T2, and T3. Verify the motor amps are within motor FLA rated current and balanced within 3%. If incorrect, see

7.1Start Up Troubleshooting for isolation procedures.

For steps 11-13, see 5 Electromechanical Bypass (EMB2) Operation and 6 Electronically Controlled Bypass (ECB) Operation for details.

11.Check operation of any optional functions to confirm that they work, as applicable. Options may include run permissive, fire mode, common start/stop, or others.

12.Exercise the safety circuit and verify that the unit stops running.

13.Exercise the start/stop circuit and verify that the unit starts and stops with the system in the Auto mode of operation.

BAS-SVX49A-EN

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Contents TR200 Vertical Bypass/Non Bypass Panel Operators GuideBAS-SVX49A-EN AugustSafety Guidelines SafetyEQUIPMENT HAZARD UNINTENDED START2 Pre-installation Contents3 Installation 1 Introduction4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.1 Purpose of the Manual 1 Introduction1.1.2 Overview 1.1.3 Typical Bypass Operation1.3.1 Common Run/Stop with Bypass 1.3 Bypass Options1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass1.5 Switch Mode Power Supply 1.4 Bypass Platform Configurations1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main DisconnectIntroduction 1.6.2 Mode Selector SwitchTable 1.3 Tier Definitions and Features 1.6.3 Panel ConfigurationsIntroduction Non bypass1.6.4 Panel Voltage and Frame Ratings 1.7Power Component Functions 1.7.1 Power FusingMain fusing Drive fusing2.1.2 Pre-installationCheck 2 Pre-installation2.1.3 Installation Site Check 2.1.1 Receiving Inspection2.2.1 Airborne Liquids 2.2Harsh Environments2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals3.1.1 Tools Required 3 Installation3.1.2 Drive Fuses Installation230 V AC Installation460 V AC 600 V AC3.2.4 Shipping Weights 3.2Mechanical Installation 3.2.1 Lifting3.1.3 Internal Main Panel Fuses 3.2.3 ForkliftInstallation 3.3 CoolingFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting MethodProper Field Wiring and Grounding Required 3.4 Electrical InstallationHazardous Voltage INDUCED VOLTAGEInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions BAS-SVX49A-EN InstallationInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN Figure 3.9 P4 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-11Installation 3-12BAS-SVX49A-EN Figure 3.11 P5 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-13Installation 3-14BAS-SVX49A-EN Installation 3.4.2 Wire and Cable AccessHazardous Voltage IMPORTANT NOTEFigure 3.15 P2 Panel Figure 3.16 P3 Panel Installation3-16 BAS-SVX49A-ENFigure 3.17 P4 Panel InstallationBAS-SVX49A-EN 3-17Figure 3.18 P5 Panel Installation3-18 BAS-SVX49A-ENInstallation 3.4.3 Wire Size3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation Non Bypass InstallationBypass HP KWGround Wire Installation230 V AC Non BypassGround Wire Installation460 VAC OutputGround Wire Installation600 VAC Non Bypass3.4.6 Input Line Connection 3.4.7 Motor WiringInstallation Hazardous Voltage3.4.8 Grounding Earthing 3.4.9 Control WiringInstallation Field Wiring3.4.10Serial Communication Bus Connection InstallationProgramming Installation 3.4.11 Drive Control Terminals4 Start Up HAZARDOUS VOLTAGEStart Up 4.1.1 Inspection Prior to Start Up 4.1.2 Start Up ProcedureHAZARDOUS VOLTAGE Start UpStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass E5.1.3 EMB2 Common Run/Stop 5.1.2 EMB2 Auto BypassAuto Bypass Function Setup Common Run/Stop Setup5.1.5 EMB2 Overload 5.1.4 EMB2 Run PermissiveMOTOR DAMAGE Run Permissive Function Setup5.1.8 EMB2 Fault Reporting 5.1.6 EMB2 Safety Interlock5.1.7 EMB2 Fire Mode Safety Interlock Function SetupFault Reporting Function Setup 5.1.9 EMB2 SwitchesMode selector switch Electromechanical Bypass E6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Input Conn Electronically Controlled BTerm Function6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming 6.1.6 ECB Mode of Operation 6.1.5 ECB Hand/OFF/AutoElectronically Controlled B General InformationPar. No Mode of Operation SelectSelection Function6.1.8 ECB Auto Bypass 6.1.7 Bypass Status Word Bit ExamplesAuto Bypass Function Setup Electronically Controlled B6.1.10 ECB Overload 6.1.9 ECB Run PermissiveRun Permissive Function Setup Disable Run Permissive6.1.12 ECB Common Run/Stop 6.1.11 ECB Safety InterlockSafety Interlock Function Setup Overload Function Setup6.1.13 ECB Advanced Fire Mode 6.1.14 ECB Fault ReportingFire Mode Function Setup Fault Reporting Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN 7.1.1 Option Panel Alarm and Warnings 7 Start Up TroubleshootingStart Up Troubleshooting CodeSymptom Start Up TroubleshootingSolution Table 7.3 Fault TableSolution SymptomPossible cause TestSymptom Start Up TroubleshootingSolution Possible cause8.1.1 Dimensions 8 AppendixP2 BYPASS P3 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part Figure 8.9 ECB, Part Appendix8-10 BAS-SVX49A-ENFigure 8.10 ECB, Part AppendixBAS-SVX49A-EN 8-11Figure 8.11 ECB with Control Relays, Part Appendix8-12 BAS-SVX49A-ENFigure 8.12 ECB with Control Relays, Part AppendixBAS-SVX49A-EN 8-13Figure 8.13 Non-bypass Appendix8-14 BAS-SVX49A-ENPage 177R0253 MG14D122 *MG14D122
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