Trane TR200 Bypass Options, Common Run/Stop with Bypass, Automatic Bypass, Overload Protection

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1.3 Bypass Options

Introduction

Contactor

Drive Mode

OFF

Bypass

Test Mode

 

 

 

Mode

 

M1

Closed

Open

Open

Closed

M2

Closed

Open

Open

Open

M3

Open

Open

Closed

Closed

Table 1.1 Contactor Operation

Figure 1.1 Basic Non Bypass Circuit

1.3 Bypass Options

1.3.1 Common Run/Stop with Bypass

Allows a remote signal to initiate operation in either drive control or bypass depending upon the position of the bypass selector switch.

1.3.2 Automatic Bypass

This feature automatically transfers the motor from drive to bypass without operator intervention when a fault condition trips the drive, after a programmable time-out period. The VFD’s internal fault circuitry controls this action. The time delay permits all automatically resettable faults to clear prior to transfer to bypass. Run permissive or safety circuit signals override the auto bypass function and may prevent or delay bypass operation.

1.3.3 Run Permissive in Bypass

With run permissive active, the drive sends a run request and waits for a remote response before commanding the motor to start. The response indicates the system is safe to operate.

1.3.4 Basic Fire Mode in Bypass

This option switches the panel to bypass whenever a remote fire mode signal is given to the VFD through the input terminals. In either drive or bypass, fire mode is intended to ignore common safety and overload inputs for emergency situations. The motor will continue to run in bypass until fire mode is removed or the drive, panel, or motor fails. External safety signals and motor overload are ignored when in fire mode.

1.3.5 Advanced Fire Mode in Bypass

The advanced fire mode allows for a variety of programmable responses to an external fire mode command signal. Bypass options are programmed through the drive’s fire mode parameters. See 6.1.13 ECB Advanced Fire Mode.

1.3.6 Overload Protection

This thermally activated device provides mechanical overload protection for the motor while in bypass operation. It measures motor current and is set to the full load amps (FLA) of the motor. A 1.2 x FLA service factor is built-in and maintained, meaning that should the motor current increase above that value, the overload will calculate the level of increase to activate timing for the trip function. The higher the current draw, the quicker the trip response. The overload provides Class 20 motor protection.

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BAS-SVX49A-EN

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Contents Operators Guide TR200 Vertical Bypass/Non Bypass PanelBAS-SVX49A-EN AugustSafety Safety GuidelinesEQUIPMENT HAZARD UNINTENDED STARTContents 2 Pre-installation3 Installation 1 Introduction6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 AppendixContents BAS-SVX49A-EN1 Introduction 1.1.1 Purpose of the Manual1.1.2 Overview 1.1.3 Typical Bypass Operation1.3 Bypass Options 1.3.1 Common Run/Stop with Bypass1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass1.4 Bypass Platform Configurations 1.5 Switch Mode Power Supply1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main Disconnect1.6.2 Mode Selector Switch Introduction1.6.3 Panel Configurations Table 1.3 Tier Definitions and FeaturesIntroduction Non bypass1.7Power Component Functions 1.7.1 Power Fusing 1.6.4 Panel Voltage and Frame RatingsMain fusing Drive fusing2 Pre-installation 2.1.2 Pre-installationCheck2.1.3 Installation Site Check 2.1.1 Receiving Inspection2.2Harsh Environments 2.2.1 Airborne Liquids2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals3 Installation 3.1.1 Tools Required3.1.2 Drive Fuses InstallationInstallation 230 V AC460 V AC 600 V AC3.2Mechanical Installation 3.2.1 Lifting 3.2.4 Shipping Weights3.1.3 Internal Main Panel Fuses 3.2.3 Forklift3.3 Cooling InstallationFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method3.4 Electrical Installation Proper Field Wiring and Grounding RequiredHazardous Voltage INDUCED VOLTAGEBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 Installation Figure 3.9 P4 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-11BAS-SVX49A-EN Installation3-12 Installation Figure 3.11 P5 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-13BAS-SVX49A-EN Installation3-14 3.4.2 Wire and Cable Access InstallationHazardous Voltage IMPORTANT NOTEInstallation Figure 3.15 P2 Panel Figure 3.16 P3 Panel3-16 BAS-SVX49A-ENInstallation Figure 3.17 P4 PanelBAS-SVX49A-EN 3-17Installation Figure 3.18 P5 Panel3-18 BAS-SVX49A-EN3.4.3 Wire Size InstallationInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Installation Non BypassBypass HP KWInstallation Ground Wire230 V AC Non BypassInstallation Ground Wire460 VAC OutputInstallation Ground Wire600 VAC Non Bypass3.4.7 Motor Wiring 3.4.6 Input Line ConnectionInstallation Hazardous Voltage3.4.9 Control Wiring 3.4.8 Grounding EarthingInstallation Field WiringProgramming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals InstallationStart Up 4 Start UpHAZARDOUS VOLTAGE 4.1.2 Start Up Procedure 4.1.1 Inspection Prior to Start UpHAZARDOUS VOLTAGE Start UpMOTOR START Start UpStart Up BAS-SVX49A-EN5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 OperationElectromechanical Bypass E BAS-SVX49A-EN5.1.2 EMB2 Auto Bypass 5.1.3 EMB2 Common Run/StopAuto Bypass Function Setup Common Run/Stop Setup5.1.4 EMB2 Run Permissive 5.1.5 EMB2 OverloadMOTOR DAMAGE Run Permissive Function Setup5.1.6 EMB2 Safety Interlock 5.1.8 EMB2 Fault Reporting5.1.7 EMB2 Fire Mode Safety Interlock Function Setup5.1.9 EMB2 Switches Fault Reporting Function SetupMode selector switch Electromechanical Bypass E6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Electronically Controlled B Input ConnTerm Function6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming 6.1.5 ECB Hand/OFF/Auto 6.1.6 ECB Mode of OperationElectronically Controlled B General InformationMode of Operation Select Par. NoSelection Function6.1.7 Bypass Status Word Bit Examples 6.1.8 ECB Auto BypassAuto Bypass Function Setup Electronically Controlled B6.1.9 ECB Run Permissive 6.1.10 ECB OverloadRun Permissive Function Setup Disable Run Permissive6.1.11 ECB Safety Interlock 6.1.12 ECB Common Run/StopSafety Interlock Function Setup Overload Function Setup6.1.14 ECB Fault Reporting 6.1.13 ECB Advanced Fire ModeFire Mode Function Setup Fault Reporting Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 7 Start Up Troubleshooting 7.1.1 Option Panel Alarm and WarningsStart Up Troubleshooting CodeStart Up Troubleshooting SymptomSolution Table 7.3 Fault TableSymptom SolutionPossible cause TestStart Up Troubleshooting SymptomSolution Possible cause8 Appendix 8.1.1 DimensionsP2 BYPASS P3 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN Appendix Figure 8.9 ECB, Part8-10 BAS-SVX49A-ENAppendix Figure 8.10 ECB, PartBAS-SVX49A-EN 8-11Appendix Figure 8.11 ECB with Control Relays, Part8-12 BAS-SVX49A-ENAppendix Figure 8.12 ECB with Control Relays, PartBAS-SVX49A-EN 8-13Appendix Figure 8.13 Non-bypass8-14 BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253
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