Trane Vertical Bypass/Non Bypass Panel Input Line Connection, Motor Wiring, Hazardous Voltage

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3.4.6 Input Line Connection

Installation

Field Connection	Tightening Torque lb-in (N-m)	Temperature & Type Rating

L1, L2, L3/Ground	25 (2.8) 25 (2.8)	Use 75°C Copper Conductor
2T1, 2T2, 2T3/Ground	25 (2.8) 25 (2.8)	Use 75°C Copper Conductor
TB1	25 (2.8) 25 (2.8)	Use 75°C Copper Conductor

Table 3.15 Sample Tightening Torque and Wire Rating Label

3.4.6 Input Line Connection

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

CAUTION

RUN INPUT POWER, MOTOR WIRING AND CONTROL WIRING IN THREE SEPARATE METALLIC CONDUITS OR RACEWAYS FOR HIGH FREQUENCY NOISE ISOLATION. FAILURE TO ISOLATE POWER, MOTOR AND CONTROL WIRING COULD RESULT IN LESS THAN OPTIMUM DRIVE AND ASSOCIATED EQUIPMENT PERFORMANCE.

•Connect 3-phase AC input power wire to terminals L1, L2, and L3. See the connection drawing inside the cover of the unit.

•Depending on the configuration of the equipment, input power may be connected to a circuit breaker or disconnect switch.

•Torque terminals in accordance with the information provided inTable 3.11 and Table 3.13 on the label inside the panel cover.

•Use with Isolated Input Source. Many utility power systems are referenced to earth ground. Although not as common, the input power may be an isolated source. All drives may be used with an isolated input source as well as with ground reference power lines.

WARNING

INDUCED VOLTAGE!

Run output motor cables from multiple drives separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately could result in death or serious injury.

NOTE!

Run input power, motor wiring and control wiring in three separate metallic conduits or raceways for high frequency noise isolation. Failure to isolate power, motor and control wiring could result in less than optimum drive and associated equipment performance.

CAUTION

RUN INPUT POWER, MOTOR WIRING AND CONTROL WIRING IN THREE SEPARATE METALLIC CONDUITS OR RACEWAYS FOR HIGH FREQUENCY NOISE ISOLATION. FAILURE TO ISOLATE POWER, MOTOR AND CONTROL WIRING COULD RESULT IN LESS THAN OPTIMUM DRIVE AND ASSOCIATED EQUIPMENT PERFORMANCE.

3.4.7 Motor Wiring

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

BAS-SVX49A-EN

3-25

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Contents August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-ENUNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD1 Introduction Contents2 Pre-installation 3 Installation4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control TransformerIntroduction 1.6.2 Mode Selector SwitchNon bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features IntroductionDrive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne SolidsInstallation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses600 V AC Installation230 V AC 460 V AC3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel FusesFigure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling ClearanceINDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous VoltageInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions BAS-SVX49A-EN InstallationInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-ENInstallation 3-12BAS-SVX49A-EN 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-ENInstallation 3-14BAS-SVX49A-EN IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous VoltageBAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-163-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18Installation 3.4.3 Wire Size3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation HP KW InstallationNon Bypass BypassNon Bypass InstallationGround Wire 230 V ACOutput InstallationGround Wire 460 VACNon Bypass InstallationGround Wire 600 VACHazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection InstallationField Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing Installation3.4.10Serial Communication Bus Connection InstallationProgramming Installation 3.4.11 Drive Control Terminals4 Start Up HAZARDOUS VOLTAGEStart Up Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGEStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass ECommon Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function SetupRun Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGESafety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire ModeElectromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Function Electronically Controlled BInput Conn Term6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled BFunction Mode of Operation SelectPar. No SelectionElectronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function SetupDisable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function SetupOverload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function SetupFault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up TroubleshootingTable 7.3 Fault Table Start Up TroubleshootingSymptom SolutionTest SymptomSolution Possible causePossible cause Start Up TroubleshootingSymptom SolutionP3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-108-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-128-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122

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