Trane Vertical Bypass/Non Bypass Panel, TR200 Installation, Tools Required, Drive Fuses, V Ac

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Installation

Installation

3 Installation

3.1.1 Tools Required

In addition to the standard tool kit, the tools in Table 3.1 are recommended for installation of the option panel.

3.1.2 Drive Fuses

TOOLS

Spreader bar capable of lifting up to 750 lbs.

Max diameter 0.5 in.

Forklift, crane, hoist or other lifting device capable of handling up to 750 lbs. (Qualified device operator available for operating the equipment.)

Metric Socket Set: 7 - 19mm

Socket Extensions: 4, 6, and 12 inch

Torx driver set: T10 - T40

Torque wrench: 6 - 375 lbs-in

Allen Wrenches:1/8, 3/16, 1/4, & 5/16 inches

Metric or English wrenches: 7 - 19mm

Table 3.1 Tools Required

To maintain UL, the drive fuses should be replaced only with the fuses specified in , , , and . If an alternate drive fuse is desired please consult the factory. See the specifications label inside the cover of the unit for acceptable replacement drive fuses. A sample of this data can be seen in Table 3.6

208 V AC

	HP (KW)		UL Motor	Panel (TR200) Non Bypass	Main Fuse (TR200)	Drive Fuse (TR200)	Transformer Fuse (TR200)
	HP (KW)		Current	& Bypass	Bussman	Bussman	Bussman
			Current	& Bypass	Bussman	Bussman	Bussman
	7.5	(5.5)	24,2		LPJ-40-SP	JJN-50
	10 (7.5)		30,8	P2	LPJ-50-SP	JJN-50
	15	(11)	46,2		LPJ-70-SP	JJN-60

	20	(15)	59,4	P3	LPJ-90-SP	JJN-80

	25 (18.5)		74,8	P3 - Non Bypass P4 -	LPJ-125-SP	JJN-125
	25 (18.5)		74,8	Bypass	LPJ-125-SP	JJN-125
				Bypass

	30	(22)	88	P4	LPJ-150-SP	JJN-125

	40	(30)	114		LPJ-175-SP	JJN-150
	40	(30)	114		LPJ-175-SP	JJN-150

	50	(37)	143	P5	LPJ-250-SP	JJN-200	FNQ-R-1.25

	60	(45)	169		LPJ-250-SP	JJN-250	FNQ-R-1.25
	60	(45)	169		LPJ-250-SP	JJN-250	FNQ-R-1.25

	Table	3.2 Drive Fuses 208 V

BAS-SVX49A-EN

3-1

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Contents August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-ENUNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD1 Introduction Contents2 Pre-installation 3 Installation4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control TransformerIntroduction 1.6.2 Mode Selector SwitchNon bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features IntroductionDrive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne SolidsInstallation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses600 V AC Installation230 V AC 460 V AC3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel FusesFigure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling ClearanceINDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous VoltageInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions BAS-SVX49A-EN InstallationInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-ENInstallation 3-12BAS-SVX49A-EN 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-ENInstallation 3-14BAS-SVX49A-EN IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous VoltageBAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-163-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18Installation 3.4.3 Wire Size3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation HP KW InstallationNon Bypass BypassNon Bypass InstallationGround Wire 230 V ACOutput InstallationGround Wire 460 VACNon Bypass InstallationGround Wire 600 VACHazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection InstallationField Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing Installation3.4.10Serial Communication Bus Connection InstallationProgramming Installation 3.4.11 Drive Control Terminals4 Start Up HAZARDOUS VOLTAGEStart Up Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGEStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass ECommon Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function SetupRun Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGESafety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire ModeElectromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Function Electronically Controlled BInput Conn Term6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled BFunction Mode of Operation SelectPar. No SelectionElectronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function SetupDisable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function SetupOverload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function SetupFault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up TroubleshootingTable 7.3 Fault Table Start Up TroubleshootingSymptom SolutionTest SymptomSolution Possible causePossible cause Start Up TroubleshootingSymptom SolutionP3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-108-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-128-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122

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