Trane TR200 5.1.4 EMB2 Run Permissive, 5.1.5 EMB2 Overload, Motor Damage, General Information

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5.1.4 EMB2 Run Permissive

Electromechanical Bypass (E...

5.1.4 EMB2 Run Permissive

General Information

Run permissive allows a remote signal to notify the drive to start, indicating the system is safe to operate. Run permissive works in drive or bypass mode. Run permissive is enabled by factory default and can be disabled by switching dip switch #4 on S105 to the on position or placing a jumper wire between terminal 1 and 2 of the X55 customer connector.

Prior to Enabling Run Permissive

Complete the start-up procedure to verify that motor rotation direction in bypass is correct and that the system is ready in all respects for continuous full speed operation in bypass.

Verify that the drive is programmed for the run permissive function. See the drive support manual provided for information on programming the run permissive function.

Operation

A start command can be from local hand start on the drive keypad or a remote auto start signal through digital input connector X55 terminals 3 and 4, or via the serial communications input.

In response to a start command, an output request is sent from X55 terminals 11 and 12 to the external equipment (to activate a valve or damper, for example).

When a return run signal on X55 terminals 1 and 2 is received, the motor is started in either drive or bypass mode, depending upon the bypass switch position.

Run Permissive Function Setup

Remove the factory-installed jumper wire on connector X55, terminals 1 and 2.

Wire the output run request to connector X55, terminals 11 and 12.

Wire the input run permission to connector X55, terminals 1 and 2 per the system application.

Disable Run Permissive

Run permissive is enabled by factory default when ordered.

To disable the run permissive function, jumper between terminals 1 and 2 on connector X55 or use dip switch 4 on 5105.

5.1.5 EMB2 Overload

General Information

The overload device provides overcurrent protection for the motor when running in bypass. The thermally activated overload monitors motor current and trips to remove power to the motor if a sustained over-current condition exists. A Class 20 overload is standard with a variable setting for motor current. Test and reset buttons are also provided. In drive mode, the drive provides current sensing and trip protection. Fuses provide quick action for high over current conditions.

Prior to Enabling Overload

Verify that the overload current dial setting matches the motor FLA rating on the motor nameplate.

If the motor FLA is greater or less than the range of the current dial, reconfirm that the motor hp and voltage are within the option panel (and drive) rating. If greater than the FLA rating, replace the panel with one of a proper rating.

CAUTION

MOTOR DAMAGE!

Repeated attempts to reset an overload can cause motor damage. Correct the overload condition and let the overload and motor return to normal operating temperature before resetting. See motor manufacturer’s recommendations for time between start attempts. Failure to correct the overload condition and let the motor return to normal operating temperature could cause motor damage.

Operation

Overloads are rated by class. The class is defined by the NEC to determine the maximum time to trip. A Class 20 overload, for example, has a typical trip delay of 20 sec. or less at 600% current and normal operating temperature. This allows for high motor inrush current for 20 sec. while the motor is ramping up to synchronous speed. The trip time, however, is based on the percentage of overload. The higher the overload, the shorter the trip time. It is important that the overload class not exceed the motor class rating or motor damage could occur.

Overload Function Setup

Set the overload current dial to the FLA of the motor. DO NOT add the service factor of the motor into the setting. A service factor of 120% for Class 20 is designed into the overload.

Pressing the test pushbutton verifies the operation of the overload. The overload should

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BAS-SVX49A-EN

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Contents BAS-SVX49A-EN Operators GuideTR200 Vertical Bypass/Non Bypass Panel AugustEQUIPMENT HAZARD SafetySafety Guidelines UNINTENDED START3 Installation Contents2 Pre-installation 1 Introduction6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 AppendixContents BAS-SVX49A-EN1.1.2 Overview 1 Introduction1.1.1 Purpose of the Manual 1.1.3 Typical Bypass Operation1.3.2 Automatic Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.3 Run Permissive in Bypass1.5.1 Control Transformer 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.6 Disconnects 1.6.1 Main Disconnect1.6.2 Mode Selector Switch IntroductionIntroduction 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Non bypassMain fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Drive fusing2.1.3 Installation Site Check 2 Pre-installation2.1.2 Pre-installationCheck 2.1.1 Receiving Inspection2.2.2 Airborne Solids 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.3 Corrosive Chemicals3.1.2 Drive Fuses 3 Installation3.1.1 Tools Required Installation460 V AC Installation230 V AC 600 V AC3.1.3 Internal Main Panel Fuses 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.2.3 ForkliftFigure 3.2 Side Cooling Clearance 3.3 CoolingInstallation Figure 3.1 Proper Lifting MethodHazardous Voltage 3.4 Electrical InstallationProper Field Wiring and Grounding Required INDUCED VOLTAGEBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 BAS-SVX49A-EN InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram 3-11BAS-SVX49A-EN Installation3-12 BAS-SVX49A-EN InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram 3-13BAS-SVX49A-EN Installation3-14 Hazardous Voltage 3.4.2 Wire and Cable AccessInstallation IMPORTANT NOTE3-16 InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.17 P4 Panel 3-173-18 InstallationFigure 3.18 P5 Panel BAS-SVX49A-EN3.4.3 Wire Size InstallationInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Bypass InstallationNon Bypass HP KW230 V AC InstallationGround Wire Non Bypass460 VAC InstallationGround Wire Output600 VAC InstallationGround Wire Non BypassInstallation 3.4.7 Motor Wiring3.4.6 Input Line Connection Hazardous VoltageInstallation 3.4.9 Control Wiring3.4.8 Grounding Earthing Field WiringProgramming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals InstallationStart Up 4 Start UpHAZARDOUS VOLTAGE HAZARDOUS VOLTAGE 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up Start UpMOTOR START Start UpStart Up BAS-SVX49A-EN5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 OperationElectromechanical Bypass E BAS-SVX49A-ENAuto Bypass Function Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Common Run/Stop SetupMOTOR DAMAGE 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload Run Permissive Function Setup5.1.7 EMB2 Fire Mode 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting Safety Interlock Function SetupMode selector switch 5.1.9 EMB2 SwitchesFault Reporting Function Setup Electromechanical Bypass E6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Term Electronically Controlled BInput Conn Function6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming Electronically Controlled B 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation General InformationSelection Mode of Operation SelectPar. No FunctionAuto Bypass Function Setup 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Electronically Controlled BRun Permissive Function Setup 6.1.9 ECB Run Permissive6.1.10 ECB Overload Disable Run PermissiveSafety Interlock Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Overload Function SetupFire Mode Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fault Reporting Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 Start Up Troubleshooting 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings CodeSolution Start Up TroubleshootingSymptom Table 7.3 Fault TablePossible cause SymptomSolution TestSolution Start Up TroubleshootingSymptom Possible causeP2 BYPASS 8 Appendix8.1.1 Dimensions P3 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN 8-10 AppendixFigure 8.9 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.10 ECB, Part 8-118-12 AppendixFigure 8.11 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.12 ECB with Control Relays, Part 8-138-14 AppendixFigure 8.13 Non-bypass BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253
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