Trane TR200, Vertical Bypass/Non Bypass Panel specifications Drive Control Terminals, Installation

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3.4.11 Drive Control Terminals

Installation

3.4.11 Drive Control Terminals

Definitions of the drive terminals are summarized in Table 3.16.

•

•

Connector 1 provides four digital inputs; two selectable digital inputs or outputs, 24 V DC terminal supply voltage, and a common for optional customer supplied 24 V DC voltage.

Serial communications use EIA-485 connector 2 with terminal 68 (+) and 69 (-).

130BX231.10

•

Connector 3 provides two analog inputs, one analog output, 10 V DC supply voltage, and commons for the inputs and output.

Figure 3.20 Removable Drive Connectors and Terminals

•

•

A USB port, connector 4, is also available for use with the available on the Trane website.

Also provided are two Form C relay outputs that are in various locations depending upon the drive configuration and size.

Terminal No.

Function

01, 02, 03, 04,

Form-C relay output. Useable for AC or DC voltage and resistive or inductive loads. See drive support materials for

05, 06

details on voltage and current ratings and relay location.

 

 

12, 13

24 V DC digital supply voltage. Useable for digital inputs and external transducers. To use the 24 V DC for digital input

 

common, program parameter 5-00 for PNP operation. Maximum output current is 200 mA total for all 24V loads.

 

 

18, 19, 32, 33

Digital inputs. Selectable for NPN or PNP function in parameter 5-00. Default is PNP.

 

 

27, 29

Digital inputs or outputs. Programmable for either. Parameter 5-01 for terminal 27 and 5-02 for 29 selects input/output

 

function. Default setting is input.

 

 

20

Common for digital inputs. To use for digital input common, program parameter 5-00 for NPN operation.

 

 

39

Common for analog output.

 

 

42

Analog output. Programmable for various functions in parameter 6-5*. The analog signal is 0 to 20 mA or 4 to 20 mA at

 

a maximum of 500 Ω.

50

10 V DC analog supply voltage. 15 mA maximum commonly used for a potentiometer or thermistor.

53, 54

Analog input. Selectable for voltage (0-10 V) or current (0- or 4-20 mA). Closed is for current and open is for voltage.

 

Switches are located on the drive control card behind the removable keypad. See drive support materials for details.

55

Common for analog inputs.

61

Common for serial communication. Do not use to terminate shields. See drive support materials for proper shield

 

termination.

68 (+), 69 (-)

RS-485 interface. When the drive is connected to an RS-485 serial communication bus, a drive control card switch is

 

provided for termination resistance. ON for termination and OFF for no termination. See drive support materials for

 

details.

 

 

Table 3.16 Drive Control Terminals Functions

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BAS-SVX49A-EN

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Contents BAS-SVX49A-EN Operators GuideTR200 Vertical Bypass/Non Bypass Panel AugustEQUIPMENT HAZARD SafetySafety Guidelines UNINTENDED START3 Installation Contents2 Pre-installation 1 Introduction4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 7 Start Up Troubleshooting 8 AppendixContents BAS-SVX49A-EN1.1.2 Overview 1 Introduction1.1.1 Purpose of the Manual 1.1.3 Typical Bypass Operation1.3.2 Automatic Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.3 Run Permissive in Bypass1.5.1 Control Transformer 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.6 Disconnects 1.6.1 Main Disconnect1.6.2 Mode Selector Switch IntroductionIntroduction 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Non bypassMain fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Drive fusing2.1.3 Installation Site Check 2 Pre-installation2.1.2 Pre-installationCheck 2.1.1 Receiving Inspection2.2.2 Airborne Solids 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.3 Corrosive Chemicals3.1.2 Drive Fuses 3 Installation3.1.1 Tools Required Installation460 V AC Installation230 V AC 600 V AC3.1.3 Internal Main Panel Fuses 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.2.3 ForkliftFigure 3.2 Side Cooling Clearance 3.3 CoolingInstallation Figure 3.1 Proper Lifting MethodHazardous Voltage 3.4 Electrical InstallationProper Field Wiring and Grounding Required INDUCED VOLTAGEInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions Installation BAS-SVX49A-ENInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram 3-11Installation 3-12BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram 3-13Installation 3-14BAS-SVX49A-EN Hazardous Voltage 3.4.2 Wire and Cable AccessInstallation IMPORTANT NOTE3-16 InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.17 P4 Panel 3-173-18 InstallationFigure 3.18 P5 Panel BAS-SVX49A-EN3.4.3 Wire Size Installation3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation Bypass InstallationNon Bypass HP KW230 V AC InstallationGround Wire Non Bypass460 VAC InstallationGround Wire Output600 VAC InstallationGround Wire Non BypassInstallation 3.4.7 Motor Wiring3.4.6 Input Line Connection Hazardous VoltageInstallation 3.4.9 Control Wiring3.4.8 Grounding Earthing Field Wiring3.4.10Serial Communication Bus Connection InstallationProgramming 3.4.11 Drive Control Terminals Installation4 Start Up HAZARDOUS VOLTAGEStart Up HAZARDOUS VOLTAGE 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up Start UpMOTOR START Start UpStart Up BAS-SVX49A-EN5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 OperationElectromechanical Bypass E BAS-SVX49A-ENAuto Bypass Function Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Common Run/Stop SetupMOTOR DAMAGE 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload Run Permissive Function Setup5.1.7 EMB2 Fire Mode 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting Safety Interlock Function SetupMode selector switch 5.1.9 EMB2 SwitchesFault Reporting Function Setup Electromechanical Bypass E6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Term Electronically Controlled BInput Conn Function6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming Electronically Controlled B 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation General InformationSelection Mode of Operation SelectPar. No FunctionAuto Bypass Function Setup 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Electronically Controlled BRun Permissive Function Setup 6.1.9 ECB Run Permissive6.1.10 ECB Overload Disable Run PermissiveSafety Interlock Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Overload Function SetupFire Mode Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fault Reporting Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN Start Up Troubleshooting 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings CodeSolution Start Up TroubleshootingSymptom Table 7.3 Fault TablePossible cause SymptomSolution TestSolution Start Up TroubleshootingSymptom Possible causeP2 BYPASS 8 Appendix8.1.1 Dimensions P3 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part 8-10 AppendixFigure 8.9 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.10 ECB, Part 8-118-12 AppendixFigure 8.11 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.12 ECB with Control Relays, Part 8-138-14 AppendixFigure 8.13 Non-bypass BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253
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