Heat & Glo LifeStyle ESC-42ST owner manual Table of Contents, User Guide

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Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7 E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 7 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 H. Requirements for the Commonwealth of Massachusetts. . 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10 E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 F. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 G. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 11

H. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11 I. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11 J. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12 K. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 L. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14 B. Maintenance Tasks-Qualified Service Technician . . . . . . 15

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 17

B. Design and Installation Considerations . . . . . . . . . . . . . . 18

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 18

D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 18

5 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 19

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 20

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 21

E. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23

7 Vent Information and Diagrams

A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 31 B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 31 C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 32 D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 33

9 Appliance Preparation

A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 35

10 Installing Vent Pipe

A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 36 B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 37 C. Secure the Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . 37 D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 38 E. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 39 F. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 39 G. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 40 H. Heat Shield Requirements for Horizontal Termination . . . 40 I. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 40

11 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 41

12 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

B. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 42

C. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 42

D. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 42

13 Finishing

A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 44

B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

C. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

D. Elevated Hearth Systems. . . . . . . . . . . . . . . . . . . . . . . . . 46

Heat & Glo • ESC-42ST2146-900 Rev. o • 5/12

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Contents Model ESC-42ST What to do if you smell gasDo Discardnot Homeowner Reference Information CongratulationsUser Guide Table of ContentsAppliance Setup TroubleshootingReference Materials Limited Lifetime Warranty Warranty Conditions Limited Lifetime WarrantyListing and Code Approvals Requirements for the Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsGas Fireplace Safety Operating Instructions User GuideYour Fireplace Decorative Doors and Fronts Fixed Glass AssemblyRemote Control Clear SpaceControl Module Operation IPI Battery Tray/Battery InstallationModule Reset Nine Hour Safety Shutdown FeatureFinal inspection by Lighting Instructions IPIAfter Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Glass Cleaning Exterior of Installed Glass OnlyLogs Maintenance Tasks-Qualified Service TechnicianGlass Cleaning Exterior and Interior of Installed Glass Gasket Seal and Glass Assembly InspectionFrequency As needed Light Bulb MaintenanceTypical Appliance System Getting StartedDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Framing and Clearances Selecting Appliance LocationBoard not Shown Attached to Minimum Framing Dimensions Constructing the Appliance ChaseClearances MIN MAX NON-COMBUSTIBLE Material Fireplace Opening Mantel and Wall ProjectionsCombustible Material Hearth ExtensionVent Termination Minimum Clearances Termination LocationsInches U.S.A Covered Alcove ApplicationsUse of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyVent Diagrams H1+ H2 Top Vent Horizontal TerminationTop Vent Horizontal Termination One Elbow Two ElbowsTop Vent Horizontal Termination Three Elbows 12 ft V1 + V2 + H1 = 50 ft 15.2 m Max Ht Max Non-Combustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingPipe DVP Install the Ceiling FirestopInstall Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation Top Vent Appliance PreparationAppliance Package Identification Securing and Leveling the ApplianceAssemble Pipe Sections Installing Vent PipeAttach Vent to the Firebox Assembly Assemble Vent SectionsSecure the Vent Sections Assemble Slip SectionsDisassemble Vent Sections 10 Rotate Seams for DisassemblyAssemble and Install Storm Collar Install Metal Roof FlashingInstall Vertical Termination Cap Install Horizontal Termination CapHeat Shield Requirements for Horizontal Termination Gas Connection Gas InformationFuel Conversion Gas PressureElectrical Information Wiring RequirementsIntelliFire Plus Ignition System Wiring Electrical Service and Repair Junction Box InstallationIPI Wiring Diagram Finishing Doors Facing MaterialModel Description Elevated Appliance Dimension Elevated Hearth SystemsESC-42ST TAB Appliance SetupRemove the Shipping Materials Clean the ApplianceAccessories Installing the Optional Heat-ZoneGas KitScrews Install Light BulbsEmber Lights Accent LightsOuter Firebox Flange Refractory Clips Install RefractoryNotch FlangeMystic Ember Placement Install Teco-Sil Glass Ember RockLOG Placement Instructions Grate Tine Grate BAR 4 Install Outer Refractory Panels Ember/Mineral Wool PlacementAir Shutter Settings Install MeshInstall Trim and/or Surround Air Shutter SettingTroubleshooting Symptom Possible Cause Corrective ActionIntelliFire Plus Ignition System Troubleshooting Reference Materials Appliance Dimension DiagramDVP-AS2 Vent Components DiagramsDVP-TRAP DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2RF6M RF12M Description Part Number Optional Wire HarnessService Parts Refractory Assembly Log Set AssemblyService Parts List At DepotDescription Comments Part Number Stocked Pre SN#28 IPI Valve Assembly Post SN Contact Information