PB Heat Gas/Oil Boilers manual Place the Boiler, Packaged Boiler, Assembled Block Boiler

Page 12

PLACE THE BOILER

2. PLACE THE BOILER

A.PACKAGED BOILER

1.Remove crate top and sides. Remove any loose cartons. Remove burner support pedestal and nipple, if supplied

2.Lift boiler off crate pallet. Move to location determined in Chapter 1: Preinstallation.

3.Remove lifting frame and hardware.

4.Re-install burner support pedestal and nipple if necessary.

5.Proceed to Chapter 3: Piping the Boiler.

B.ASSEMBLED BLOCK BOILER

1.Move block to location determined in Chapter 1: Preinstallation.

2.Remove lifting frame and hardware.

3.Proceed to Section D: Install Coils or Plates

C.KNOCKDOWN BOILER

1.Place channel rails as shown in Figure 1.4.

2.Open the Section Assembly Kit cartons. These cartons contain the parts needed for assembly of the sections.

3.Place the Back Section on the floor as shown in Figure 2.1.

4.The Back Section combustion chamber area is lined with a ceramic fiber blanket liner. Make sure the liner is in good condition. Minor tears are not a problem, but there should be no holes in the insulation.

Figure 2.1: Lay Sections on Floor and Apply Rope Seal and Gaskets

10

Image 12

Contents Series LC/LCE Table of Contents Using this Manual Special Attention BoxesPreinstallation Accessibility ClearancesClearance from Combustible Construction Combustion and Ventilation AIRChimney or Vent Boiler Setting Foundation LayoutInstallation Survey Planning the LayoutVerify Components Foundation Lengths2A Series LC Shipping List Lwco2B Series LCE Shipping List Interm BackStandard and Optional Sections for Knockdown Boilers Standard and Optional Jacket Cartons, Front/Back PanelsStandard and Optional Jacket Cartons, Top/Side Panels 6A Burner Mounting Plates6B Burner Mounting Plates Trim CartonsControl Cartons Place the Boiler Packaged BoilerAssembled Block Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Torque Specification/Procedure ModelLC/LCE Boiler Section Assembly Sequence Install Coils or Plates Hydrostatic Test the BoilerTankless Coil Ratings Apply Cleanout Cover Plates Install Flue CollarInstall Flue Baffles Install Chamber LinerLOW System Temperature Low Return Temperature Piping, GeneralPipe the Boiler PreparationReturn Connections @ 20F Output RiseSize Header Constant Low Temperature Variable Low TemperatureMultiple Boiler Installations Chilled Water SystemsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Install the Burner Install Burner Mounting PlateVenting Burner ApplicationBeckett Carlin Gordon Power Webster Inches Piatt Chamber Burner Front Plate Extension Past Jacket InchesInstall Fuel OIL Piping Install GAS Supply PipingConnect Fuel Piping GeneralPipe Length PipeSpecific Gravity Multiply Capacity by Install Controls and Trim Install Safety Relief ValveInstall Drain Valve Install LOW Water CutoffsConnect Supply Wiring Install Control WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Starting the Boiler Check the PipingFill the Boiler RUN Burner CHECK-OUTCheck Boiler Controls Typical Combustion Chamber Pressure and Boiler Draft LossModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Maintenance Annual Placing Boiler in OperationTo Shut Down the Boiler Monthly Maintenance Daily MaintenanceBoiler Ratings & Dimensions Series LC/LCE Boiler RatingsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsRepair Parts Series LC Boiler Assembly1A Series LC Repair Parts Description Part Selection Information Stock Code1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE