PB Heat Gas/Oil Boilers Clearance from Combustible Construction, Combustion and Ventilation AIR

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B.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION

Provide the following minimum clearances to combustible construction. See Figure 1.1.

1.Sides: 6"

2.Rear of Jacket: 6"

3.Front of Jacket: 24"

4.Top of Jacket: 24"

5.Hot Water Pipes: 6"

6.Vent or Chimney Connector: 18"

C.COMBUSTION AND VENTILATION AIR

1.The installation must provide adequate air for combustion and ventilation.

2.Unless the boiler room construction and natural air infiltration are sure to provide all the air needed, provide an opening or duct to the outside with a free cross sectional area of at least 1 square inch per

4000 Btuh input for all installed appliances. At high altitude, increase this requirement 4% for each 1000 feet above sea level.

3.The boiler room must never be under negative pressure. If exhaust fans or other equipment can cause a negative pressure in the boiler room, the air openings and equipment design must be engineered to assure a neutral or slightly positive pressure in the boiler room at all times of operation. If the equipment design and air openings cannot assure this, then the boiler must be located in an isolated room.

4.Using combustion air dampers:

a)If motorized dampers are used on the combustion and ventilation air openings, wire them such that they must open when the boiler tries to operate. They must include a switch which prevents the boiler from operating if they do not open. See Figure 1.2.

Figure 1.2: Motorized Vent Damper Interlock

PREINSTALLATION

D.CHIMNEY OR VENT

1.Inspect the existing chimney or vent system. Make sure it is in good condition. Inspect chimney liner and repair or replace if necessary.

2.The vent system and installation must be in accordance with the current edition of the American National Standard ANSI/NFPA 211, “Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances”, or applicable provisions of the local building codes. The venting requirements for the LCE are the same as for the LC. Figure 1.3 shows the top flue outlet required on LCE boilers.

3.Chimney/Vent Operation: The vent system must be sized and installed to remove all combustion products. If the vent system is not sized properly, the burner may not operate properly. This can cause poor combustion or sooting to occur.

4.If the vent terminates in an area where wind- generated downdrafts are likely, install a suitable vent cap which can control wind effects.

5.This boiler is designed to fire only with a pressurized fire box. The breeching and vent may be sized for negative, neutral or positive pressure (no more than 0.l inches water column at the boiler outlet) as desired. But negative pressure overfire can cause lifting of the flame and poor combustion or overheating of the boiler crown sheet.

6.Forced draft breechings and vents must be sealed and of heavy gauge steel construction and must comply with all applicable codes of construction.

7.The vent diameter and minimum height for stub vents are listed in the Ratings and Dimensions Section of this manual. Always extend vent terminations at least 3 feet above the roof line. See Figure 1.3.

WARNING

Failure to provide adequate venting can result in severe property damage, personal injury or death.

Figure 1.3: Vent Termination, Typical

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Contents Series LC/LCE Table of Contents Special Attention Boxes Using this ManualAccessibility Clearances PreinstallationChimney or Vent Clearance from Combustible ConstructionCombustion and Ventilation AIR Foundation Layout Boiler SettingPlanning the Layout Installation SurveyVerify Components Foundation LengthsLwco 2A Series LC Shipping ListInterm Back 2B Series LCE Shipping ListStandard and Optional Jacket Cartons, Front/Back Panels Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Top/Side Panels 6A Burner Mounting PlatesControl Cartons 6B Burner Mounting PlatesTrim Cartons Packaged Boiler Place the BoilerAssembled Block Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Model Torque Specification/ProcedureLC/LCE Boiler Section Assembly Sequence Tankless Coil Ratings Install Coils or PlatesHydrostatic Test the Boiler Install Flue Collar Apply Cleanout Cover PlatesInstall Chamber Liner Install Flue BafflesLow Return Temperature Piping, General LOW System TemperaturePipe the Boiler PreparationSize Header Return Connections@ 20F Output Rise Variable Low Temperature Constant Low TemperatureHigh Flow Rate Piping Multiple Boiler InstallationsChilled Water Systems Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Install Burner Mounting Plate Install the BurnerVenting Burner ApplicationChamber Burner Front Plate Extension Past Jacket Inches Beckett Carlin Gordon Power Webster Inches PiattInstall GAS Supply Piping Install Fuel OIL PipingConnect Fuel Piping GeneralSpecific Gravity Multiply Capacity by Pipe LengthPipe Install Safety Relief Valve Install Controls and TrimInstall Drain Valve Install LOW Water CutoffsPipe Tankless Heaters if Used Connect Supply WiringInstall Control Wiring Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Check the Piping Starting the BoilerFill the Boiler RUN Burner CHECK-OUTModel Combustion Chamber Pressure Boiler Draft Loss Check Boiler ControlsTypical Combustion Chamber Pressure and Boiler Draft Loss Maintenance To Shut Down the Boiler Maintenance AnnualPlacing Boiler in Operation Daily Maintenance Monthly MaintenanceSeries LC/LCE Boiler Ratings Boiler Ratings & DimensionsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsSeries LC Boiler Assembly Repair PartsDescription Part Selection Information Stock Code 1A Series LC Repair Parts1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE