PB Heat Gas/Oil Boilers manual Apply Cleanout Cover Plates, Install Flue Collar

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PLACE THE BOILER

F.APPLY CLEANOUT COVER PLATES

1.Apply the Cleanout Cover Plates on the tops of the section joints as shown in Figure 2.11.

2.Pre-assemble a steel flat washer and steel nut on the carriage bolts. Place a carriage bolt into each side of the cleanout opening as shown in the figure.

3.Tighten the lower nut securely.

4.Press the Cleanout Plate with insulation over the protruding carriage bolts until the insulation lays flush against the cast iron.

5.Apply a flat washer and brass nut to the carriage bolt. Draw the brass nuts down until the insulation presses firmly against the iron.

G.INSTALL FLUE COLLAR

1.(LC) Remove the Flue Collar and Rear Observation Door Assembly from the LC Rear Flue Box Carton. (LCE)Remove the Top Flue Outlet Plate, the Rear Flue Cover Plate and the Rear Observation Door Assembly from the LCE Top Flue Outlet Carton.

2.(LC) Attach the Flue Collar to the Back Section with 5/16" x 1-1/2" studs, flat washers and hex nuts supplied. See Figure 2.12.

(LCE) Attach the Rear Flue Cover Plate to the Rear Section with 5/16" x 1-1/2" studs, flat washers and nuts supplied.

3.(LCE) Apply spray adhesive (supplied in Section Assembly Kits) to the rope groove on the bottom of the Top Flue Outlet Plate. Place the high temperature rope seal in the groove, overlapping at the ends for a good seal.

a)Place the plate over the opening provided by the three top flue intermediate sections at the front of the boiler. NOTE: Top flue outlet plate is marked “FRONT▼” for proper orientation.

b)Secure the plate and compress using the 3/8" tie down assembly, nuts and washers provided. See Figure 2.13.

Figure 2.12: Rear Flue Collar Attachment

Figure 2.11: Install Cleanout Cover Plates

c)Inspect the finished seal, particularly where the plate crosses the section joints.

d)The correct Top Flue Outlet Plate for the LCE boiler is:

LCE-13 thru LCE-17 use the 14" flue opening, part number LCE-5007, Carton D

LCE-18 thru LCE-24 use the 16" flue opening, part number LCE-5007-1, Carton E

4.Attach the Rear Observation Door to the Rear Section with four (4) 5/16"-18 x 3/4" hex head bolts provided.

Figure 2.13: Top Flue Collar Attachment

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Contents Series LC/LCE Table of Contents Using this Manual Special Attention BoxesPreinstallation Accessibility ClearancesChimney or Vent Clearance from Combustible ConstructionCombustion and Ventilation AIR Boiler Setting Foundation LayoutInstallation Survey Planning the LayoutVerify Components Foundation Lengths2A Series LC Shipping List Lwco2B Series LCE Shipping List Interm BackStandard and Optional Sections for Knockdown Boilers Standard and Optional Jacket Cartons, Front/Back PanelsStandard and Optional Jacket Cartons, Top/Side Panels 6A Burner Mounting PlatesControl Cartons 6B Burner Mounting PlatesTrim Cartons Place the Boiler Packaged BoilerAssembled Block Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Torque Specification/Procedure ModelLC/LCE Boiler Section Assembly Sequence Tankless Coil Ratings Install Coils or PlatesHydrostatic Test the Boiler Apply Cleanout Cover Plates Install Flue CollarInstall Flue Baffles Install Chamber LinerLOW System Temperature Low Return Temperature Piping, GeneralPipe the Boiler PreparationSize Header Return Connections@ 20F Output Rise Constant Low Temperature Variable Low TemperatureHigh Flow Rate Piping Multiple Boiler InstallationsChilled Water Systems Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Install the Burner Install Burner Mounting PlateVenting Burner ApplicationBeckett Carlin Gordon Power Webster Inches Piatt Chamber Burner Front Plate Extension Past Jacket InchesInstall Fuel OIL Piping Install GAS Supply PipingConnect Fuel Piping GeneralSpecific Gravity Multiply Capacity by Pipe LengthPipe Install Controls and Trim Install Safety Relief ValveInstall Drain Valve Install LOW Water CutoffsPipe Tankless Heaters if Used Connect Supply WiringInstall Control Wiring Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Starting the Boiler Check the PipingFill the Boiler RUN Burner CHECK-OUTModel Combustion Chamber Pressure Boiler Draft Loss Check Boiler ControlsTypical Combustion Chamber Pressure and Boiler Draft Loss Maintenance To Shut Down the Boiler Maintenance AnnualPlacing Boiler in Operation Monthly Maintenance Daily MaintenanceBoiler Ratings & Dimensions Series LC/LCE Boiler RatingsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsRepair Parts Series LC Boiler Assembly1A Series LC Repair Parts Description Part Selection Information Stock Code1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE