PB Heat Gas/Oil Boilers manual Install Controls and Trim, Install Safety Relief Valve

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INSTALL CONTROLS AND TRIM

8. INSTALL CONTROLS AND TRIM

A.INSTALL SAFETY RELIEF VALVE

1.Pipe the Safety Relief Valve off of the 2-1/2" tapping at the upper left side of the Rear Section. Make sure the relief valve sizing meets local code requirements. See Figure 8.1.

CAUTION

Pipe the discharge of the Safety Relief Valve(s) away from any traffic area, preferably to a floor drain. This is necessary to prevent injury should the valve discharge.

Pipe the discharge full size of valve outlet.

B.INSTALL DRAIN VALVE

1.Install a 3/4" drain valve in the lower center tapping in the Rear Section. See Figure 8.1 and Figure 8.2.

2.Pipe the valve discharge to a floor drain if available or apply a nipple and cap to close off when not in use.

C.INSTALL LOW WATER CUTOFFS

1.See Figure 8.2 for the locations of tappings for probe type and float type low water cutoffs. The Front Section has a 3/4" tapping for a probe type control. The Rear Section has two 1" tappings for mounting a float type control.

D.INSTALL CONTROLS & TRIM

1.Install the Temperature-Pressure Gage in the 1/2" tapping at the upper center of the Front Section. See Figure 8.2.

2.Mount the Operating Temperature Limit Control bulb well in the Coil Cover Plate at the upper right of the Front Section. Place the well in the right side 3/4" control tapping of the cover plate if a Tankless Heater is not installed there. If a tankless heater is installed at this location (Position 2), mount the well in the center 3/4" control tapping of the coil. See Figure 8.2.

Figure 8.1: Safety Relief Valve Piping

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Contents Series LC/LCE Table of Contents Special Attention Boxes Using this ManualAccessibility Clearances PreinstallationChimney or Vent Clearance from Combustible ConstructionCombustion and Ventilation AIR Foundation Layout Boiler SettingFoundation Lengths Installation SurveyPlanning the Layout Verify ComponentsLwco 2A Series LC Shipping ListInterm Back 2B Series LCE Shipping List6A Burner Mounting Plates Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Front/Back Panels Standard and Optional Jacket Cartons, Top/Side PanelsControl Cartons 6B Burner Mounting PlatesTrim Cartons Knockdown Boiler Place the BoilerPackaged Boiler Assembled Block BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Model Torque Specification/ProcedureLC/LCE Boiler Section Assembly Sequence Tankless Coil Ratings Install Coils or PlatesHydrostatic Test the Boiler Install Flue Collar Apply Cleanout Cover PlatesInstall Chamber Liner Install Flue BafflesPreparation LOW System TemperatureLow Return Temperature Piping, General Pipe the BoilerSize Header Return Connections@ 20F Output Rise Variable Low Temperature Constant Low TemperatureHigh Flow Rate Piping Multiple Boiler InstallationsChilled Water Systems Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Burner Application Install the BurnerInstall Burner Mounting Plate VentingChamber Burner Front Plate Extension Past Jacket Inches Beckett Carlin Gordon Power Webster Inches PiattGeneral Install Fuel OIL PipingInstall GAS Supply Piping Connect Fuel PipingSpecific Gravity Multiply Capacity by Pipe LengthPipe Install LOW Water Cutoffs Install Controls and TrimInstall Safety Relief Valve Install Drain ValvePipe Tankless Heaters if Used Connect Supply WiringInstall Control Wiring Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation RUN Burner CHECK-OUT Starting the BoilerCheck the Piping Fill the BoilerModel Combustion Chamber Pressure Boiler Draft Loss Check Boiler ControlsTypical Combustion Chamber Pressure and Boiler Draft Loss Maintenance To Shut Down the Boiler Maintenance AnnualPlacing Boiler in Operation Daily Maintenance Monthly MaintenanceSeries LC/LCE Boiler Ratings Boiler Ratings & DimensionsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsSeries LC Boiler Assembly Repair PartsDescription Part Selection Information Stock Code 1A Series LC Repair Parts1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE