PB Heat Gas/Oil Boilers manual Monthly Maintenance, Daily Maintenance

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MAINTENANCE

d)Remove the Burner and Burner Mounting Plate. Remove any scale or soot from the combustion chamber by means of vacuum cleaning or other available means. Take care not to damage the chamber floor liner or target wall liner.

e)Replace the Front Cleanout Plate, Burner Mounting Plate, Burner and all Cleanout Cover Plates on top of the sections. Make sure all sealing rope and seals are in good condition. Replace sealing rope if necessary.

f)Replace all Jacket Panels.

5.Inspect the boiler and piping for signs of leaks. Check to see if there are signs of heavy make-up water addition to the system.

6.When placing boiler into operation, follow Burner Manual, all instructions supplied with the boiler and the instructions in this chapter.

7.Test the operation of all limit controls, float controls and ignition components as described in Part A, “Placing Boiler in Operation”, of this chapter.

D.MONTHLY MAINTENANCE

1.Inspect the burner and pilot flames as for the annual inspection.

2.Inspect the boiler and system for any signs of leakage or excessive make-up water usage.

3.Inspect and check the operation of the venting system.

E.DAILY MAINTENANCE

1.Inspect the boiler area to make sure the area is free from combustible or flammable materials and that there are not obstructions to the flow of air to the boiler or combustion air openings to the room.

2.Make sure there are no signs of abnormal operation, such as overfilling or leakage.

CAUTION

Be very careful when adding water to a hot boiler. Add very slowly or, if possible, allow the boiler to cool naturally before adding water.

If an excessive loss of water occurs, check for a leak in the piping and correct the problem. Excessive make-up water will cause corrosion and damage to the boiler.

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Contents Series LC/LCE Table of Contents Special Attention Boxes Using this ManualAccessibility Clearances PreinstallationCombustion and Ventilation AIR Clearance from Combustible ConstructionChimney or Vent Foundation Layout Boiler SettingFoundation Lengths Installation SurveyPlanning the Layout Verify ComponentsLwco 2A Series LC Shipping ListInterm Back 2B Series LCE Shipping List6A Burner Mounting Plates Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Front/Back Panels Standard and Optional Jacket Cartons, Top/Side PanelsTrim Cartons 6B Burner Mounting PlatesControl Cartons Knockdown Boiler Place the BoilerPackaged Boiler Assembled Block BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Model Torque Specification/ProcedureLC/LCE Boiler Section Assembly Sequence Hydrostatic Test the Boiler Install Coils or PlatesTankless Coil Ratings Install Flue Collar Apply Cleanout Cover PlatesInstall Chamber Liner Install Flue BafflesPreparation LOW System TemperatureLow Return Temperature Piping, General Pipe the Boiler@ 20F Output Rise Return ConnectionsSize Header Variable Low Temperature Constant Low TemperatureChilled Water Systems Multiple Boiler InstallationsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Burner Application Install the BurnerInstall Burner Mounting Plate VentingChamber Burner Front Plate Extension Past Jacket Inches Beckett Carlin Gordon Power Webster Inches PiattGeneral Install Fuel OIL PipingInstall GAS Supply Piping Connect Fuel PipingPipe Pipe LengthSpecific Gravity Multiply Capacity by Install LOW Water Cutoffs Install Controls and TrimInstall Safety Relief Valve Install Drain ValveInstall Control Wiring Connect Supply WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation RUN Burner CHECK-OUT Starting the BoilerCheck the Piping Fill the BoilerTypical Combustion Chamber Pressure and Boiler Draft Loss Check Boiler ControlsModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Placing Boiler in Operation Maintenance AnnualTo Shut Down the Boiler Daily Maintenance Monthly MaintenanceSeries LC/LCE Boiler Ratings Boiler Ratings & DimensionsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsSeries LC Boiler Assembly Repair PartsDescription Part Selection Information Stock Code 1A Series LC Repair Parts1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE