PB Heat Gas/Oil Boilers manual Table of Contents

TABLE OF CONTENTS

TABLE OF CONTENTS

USING THIS MANUAL	1
A. INSTRUCTION MANUALS	.1
B. SPECIAL ATTENTION BOXES	.1
1. PREINSTALLATION	2

A. ACCESSIBILITY CLEARANCES . . . . . . . . . . .2

B. CLEARANCE FROM COMBUSTIBLE CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . .3

C. COMBUSTION AND VENTILATION AIR . . . .3 D. CHIMNEY OR VENT . . . . . . . . . . . . . . . . . . . .3 E. BOILER SETTING . . . . . . . . . . . . . . . . . . . . . .4 F. INSTALLATION SURVEY . . . . . . . . . . . . . . . .5 G. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .5 H. VERIFY COMPONENTS . . . . . . . . . . . . . . . . .5

2. PLACE THE BOILER 10

A. PACKAGED BOILER . . . . . . . . . . . . . . . . . . .10 B. ASSEMBLED BLOCK BOILER . . . . . . . . . . .10

C. KNOCKDOWN BOILER – PLACING

THE SECTIONS . . . . . . . . . . . . . . . . . . . . . .10 D. INSTALL COILS OR PLATES . . . . . . . . . . . .17 E. HYDROSTATIC TEST THE BOILER . . . . . . .17 F. APPLY CLEANOUT COVER PLATES . . . . . .18 G. INSTALL FLUE COLLAR . . . . . . . . . . . . . . . .18 H. INSTALL FLUE BAFFLES . . . . . . . . . . . . . . .19 I. INSTALL CHAMBER LINER . . . . . . . . . . . . .19

3. PIPE THE BOILER 20

A. PREPARATION . . . . . . . . . . . . . . . . . . . . . . .20 B. SUPPLY AND RETURN PIPING . . . . . . . . . .20 C. LOW SYSTEM TEMPERATURE . . . . . . . . . .20 D. CHILLED WATER SYSTEMS . . . . . . . . . . . .23 E. HIGH FLOW RATE PIPING . . . . . . . . . . . . . .23 F. MULTIPLE BOILER INSTALLATIONS . . . . . .23

4. ASSEMBLE THE JACKET 27

A. PREPARE THE PARTS . . . . . . . . . . . . . . . . .27

B. APPLY JACKET SIDES AND CORNERS . . .27 C. APPLY JACKET FRONT PANELS . . . . . . . . .27 D. APPLY JACKET REAR PANEL . . . . . . . . . . .27 E. APPLY JACKET TOP PANELS . . . . . . . . . . .27 F. APPLY PLATES AND LABELS . . . . . . . . . . .27

5.	VENTING	29
6.	INSTALL THE BURNER	29

A. BURNER APPLICATION . . . . . . . . . . . . . . . .29 B. INSTALL BURNER MOUNTING PLATE . . . .29 C. MOUNT THE BURNER . . . . . . . . . . . . . . . . .29

7. CONNECT FUEL PIPING 31

A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .31 B. INSTALL FUEL OIL PIPING . . . . . . . . . . . . .31 C. INSTALL GAS SUPPLY PIPING . . . . . . . . . .31 D. TEST GAS SUPPLY PIPING . . . . . . . . . . . . .31

8. INSTALL CONTROLS AND TRIM 33

A. INSTALL SAFETY RELIEF VALVE . . . . . . . .33 B. INSTALL DRAIN VALVE . . . . . . . . . . . . . . . .33 C. INSTALL LOW WATER COUTOUT(S) . . . . .33 D. INSTALL CONTROLS & TRIM . . . . . . . . . . .33 E. PIPE TANKLESS HEATERS IF USED . . . . . .34 F. CONNECT SUPPLY WIRING . . . . . . . . . . . .34 G. INSTALL CONTROL WIRING . . . . . . . . . . . .34

9. STARTING THE BOILER 37

A. CHECK THE PIPING . . . . . . . . . . . . . . . . . . .37 B. FILL THE BOILER . . . . . . . . . . . . . . . . . . . . .37 C. RUN BURNER CHECK-OUT . . . . . . . . . . . . .37 D. CHECK BOILER CONTROLS . . . . . . . . . . . .38

10. MAINTENANCE 39

A. PLACING BOILER IN OPERATION . . . . . . . .40 B. TO SHUT DOWN THE BOILER . . . . . . . . . .40 C. MAINTENANCE – ANNUAL . . . . . . . . . . . . .40 D. MONTHLY MAINTENANCE . . . . . . . . . . . . .41 E. DAILY MAINTENANCE . . . . . . . . . . . . . . . . .41

11. BOILER RATINGS & DIMENSIONS	42
12. REPAIR PARTS	45

A SERIES LC BOILER ASSEMBLY . . . . . . . . .45 B. SERIES LCE BOILER ASSEMBLY . . . . . . . .48