PB Heat Gas/Oil Boilers manual Boiler Setting, Foundation Layout

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PREINSTALLATION

Figure 1.4: Foundation Layout

8.Exterior Vents:

a)Insulate sufficiently to ensure adequate draft and to prevent vent damage due to condensation.

9.Vent Connection to Boiler:

a)Support the weight of the vent system independently of the boiler flue connection.

b)Provide support of the vent connector (breeching) at maximum 12 foot intervals to prevent sagging and to provide a minimum upward slope of 1/4" per foot.

10.Do not vent natural draft appliances in a combined vent which operates under positive pressure.

11.Draft Regulator: Install a barometric draft regulator where using high chimney or any high draft vent. This is needed to prevent causing negative draft in the boiler. Excess draft will cause flame lifting and possible impingement.

12.The Draft Damper for the LCE boiler is a separate piece, shipped in the Top Flue Outlet Carton.

a)Install the Draft Damper as close as possible to the boiler flue outlet. It can be installed vertically or horizontally provided that the connecting vent piping and fittings are designed and installed for pressurized service.

b)Secure the damper to the vent with screws and seal the joints with a bead of high temperature silicone sealant (found in Section Assembly Kits).

c)The vent must be installed so it can be disconnected and the Top Flue Outlet removed for proper cleaning of the flueways.

E.BOILER SETTING

1.If the boiler room floor is not level or if additional structural support is needed, provide a good, level foundation for the boiler with the minimum dimensions given in Table 1.1. The flooring and structural support system must be suitable for the operating weight of the boiler and any connected piping. Place the Steel Channels on the foundation as shown in Figure 1.4.

2.Do not operate the boiler until the foundation, if new concrete, has thoroughly cured. The concrete might be damaged if heated too quickly due to the entrained moisture remaining.

WARNING

Do not install this boiler on carpeting or any combustible flooring. A significant fire hazard could result, with potential for property damage, personal injury or death.

3.If the boiler is installed in a penthouse or if wiring of any sort is run underneath the boiler foundation, construct the foundation with provision for air flow underneath between the main floor and the top of the boiler foundation.

a)An acceptable foundation would be concrete blocks laid with the openings lined up.

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Contents Series LC/LCE Table of Contents Using this Manual Special Attention BoxesPreinstallation Accessibility ClearancesClearance from Combustible Construction Combustion and Ventilation AIRChimney or Vent Boiler Setting Foundation LayoutVerify Components Installation SurveyPlanning the Layout Foundation Lengths2A Series LC Shipping List Lwco2B Series LCE Shipping List Interm BackStandard and Optional Jacket Cartons, Top/Side Panels Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Front/Back Panels 6A Burner Mounting Plates6B Burner Mounting Plates Trim CartonsControl Cartons Assembled Block Boiler Place the BoilerPackaged Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Torque Specification/Procedure ModelLC/LCE Boiler Section Assembly Sequence Install Coils or Plates Hydrostatic Test the BoilerTankless Coil Ratings Apply Cleanout Cover Plates Install Flue CollarInstall Flue Baffles Install Chamber LinerPipe the Boiler LOW System TemperatureLow Return Temperature Piping, General PreparationReturn Connections @ 20F Output RiseSize Header Constant Low Temperature Variable Low TemperatureMultiple Boiler Installations Chilled Water SystemsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Venting Install the BurnerInstall Burner Mounting Plate Burner ApplicationBeckett Carlin Gordon Power Webster Inches Piatt Chamber Burner Front Plate Extension Past Jacket InchesConnect Fuel Piping Install Fuel OIL PipingInstall GAS Supply Piping GeneralPipe Length PipeSpecific Gravity Multiply Capacity by Install Drain Valve Install Controls and TrimInstall Safety Relief Valve Install LOW Water CutoffsConnect Supply Wiring Install Control WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Fill the Boiler Starting the BoilerCheck the Piping RUN Burner CHECK-OUTCheck Boiler Controls Typical Combustion Chamber Pressure and Boiler Draft LossModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Maintenance Annual Placing Boiler in OperationTo Shut Down the Boiler Monthly Maintenance Daily MaintenanceBoiler Ratings & Dimensions Series LC/LCE Boiler RatingsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsRepair Parts Series LC Boiler Assembly1A Series LC Repair Parts Description Part Selection Information Stock Code1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE