PB Heat Gas/Oil Boilers manual Chilled Water Systems, High Flow Rate Piping

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PIPE THE BOILER

control valve and boiler circuit pump piped off of the system as a secondary loop. See Figure 3.6 for a single boiler and Figure 3.7 for multiple boilers.

D.CHILLED WATER SYSTEMS

1.If the boiler will be used in conjunction with a refrigeration system, the chilled medium must be placed in parallel with the boiler and proper valves applied to prevent the chilled medium from entering the boiler. See Figure 3.5.

E.HIGH FLOW RATE PIPING

1.For flow rates higher than given in Table 3.1, provide bypass piping around the boiler to limit the boiler flow to that given in the table or pipe the boiler in a secondary loop with its own pump as shown in Figure 3.3.

F.MULTIPLE BOILER INSTALLATIONS

1.For multiple boiler installations, piping the boilers in a secondary loop is recommended. Each boiler should be provided with its own pump and piped off of the secondary loop header. See Figure 3.7 for systems with return temperature above 130°F on gas boilers or 150°F on oil boilers. For low temperature systems, see Figure 3.4 (constant low temperature systems) or Figure 3.8 (variable low temperature systems).

2.You can use alternative piping if desired, such as parallel piping or series piping in the primary system loop. But these systems are less versatile.

a)With parallel piping, for instance, the system flow conditions change if one or more of the boiler shut-off valves are closed. It is difficult to pipe parallel boilers to protect the boiler from low return temperatures.

b)With series piping, temperature control to the system is difficult because the temperature rise equals the sum of the rises through each boiler. Series piped boilers cannot be isolated for servicing.

Figure 3.5: Piping to Isolate Boiler from Chilled Medium on Chiller Systems

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Contents Series LC/LCE Table of Contents Special Attention Boxes Using this ManualAccessibility Clearances PreinstallationCombustion and Ventilation AIR Clearance from Combustible ConstructionChimney or Vent Foundation Layout Boiler SettingPlanning the Layout Installation SurveyVerify Components Foundation LengthsLwco 2A Series LC Shipping ListInterm Back 2B Series LCE Shipping ListStandard and Optional Jacket Cartons, Front/Back Panels Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Top/Side Panels 6A Burner Mounting PlatesTrim Cartons 6B Burner Mounting PlatesControl Cartons Packaged Boiler Place the BoilerAssembled Block Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Model Torque Specification/ProcedureLC/LCE Boiler Section Assembly Sequence Hydrostatic Test the Boiler Install Coils or PlatesTankless Coil Ratings Install Flue Collar Apply Cleanout Cover PlatesInstall Chamber Liner Install Flue BafflesLow Return Temperature Piping, General LOW System TemperaturePipe the Boiler Preparation@ 20F Output Rise Return ConnectionsSize Header Variable Low Temperature Constant Low TemperatureChilled Water Systems Multiple Boiler InstallationsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Install Burner Mounting Plate Install the BurnerVenting Burner ApplicationChamber Burner Front Plate Extension Past Jacket Inches Beckett Carlin Gordon Power Webster Inches PiattInstall GAS Supply Piping Install Fuel OIL PipingConnect Fuel Piping GeneralPipe Pipe LengthSpecific Gravity Multiply Capacity by Install Safety Relief Valve Install Controls and TrimInstall Drain Valve Install LOW Water CutoffsInstall Control Wiring Connect Supply WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Check the Piping Starting the BoilerFill the Boiler RUN Burner CHECK-OUTTypical Combustion Chamber Pressure and Boiler Draft Loss Check Boiler ControlsModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Placing Boiler in Operation Maintenance AnnualTo Shut Down the Boiler Daily Maintenance Monthly MaintenanceSeries LC/LCE Boiler Ratings Boiler Ratings & DimensionsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsSeries LC Boiler Assembly Repair PartsDescription Part Selection Information Stock Code 1A Series LC Repair Parts1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE