PB Heat Gas/Oil Boilers manual Preinstallation, Accessibility Clearances

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PREINSTALLATION

1. PREINSTALLATION

NOTICE

The equipment must be installed in accordance with installation requirements of the authority having jurisdiction or, in the absence of such requirements, to the current edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54.

Where required by the authority having jurisdiction, the installation must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers, ASME CSD-1.

Carefully read these instructions before beginning work. Understand all aspects of the installation. Contact your PB Heat’s sales representative or customer service for help in answering questions.

This boiler must be installed by a qualified contractor. The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly.

Figure 1.1: Clearance Requirements

A.ACCESSIBILITY CLEARANCES

1.Clearances for service and from combustible surfaces are the same for the LCE as for the LC. The following recommendations allow for reasonable access to the boiler. Follow local codes and requirements when setting actual layout. See Figure 1.1.

a)For installing, removing and servicing the burner: provide 48" between the front of the boiler and any adjacent wall or other appliance.

b)For access to the top of the boiler for cleaning flueways: provide 24" above top of jacket.

c)For accessing and servicing of level controls and inspection tappings (if used): provide 24" minimum from the right side of the boiler to any wall or obstruction.

d)For installation of jacket: provide at least 12" from the left side of the boiler to any wall or obstruction. More clearance may be needed for longer boilers unless the jacket is pre-assembled before placing the boiler.

e)For installation and removal of tankless heaters: provide 45" between the end of the boiler and any adjacent wall of obstruction. [This provides for all available tankless coils. The spacing can be closer for Heater Number X-1020 (allow 30") or Heater Number X-1021 (allow 35")].

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Contents Series LC/LCE Table of Contents Using this Manual Special Attention BoxesPreinstallation Accessibility ClearancesCombustion and Ventilation AIR Clearance from Combustible ConstructionChimney or Vent Boiler Setting Foundation LayoutInstallation Survey Planning the LayoutVerify Components Foundation Lengths2A Series LC Shipping List Lwco2B Series LCE Shipping List Interm BackStandard and Optional Sections for Knockdown Boilers Standard and Optional Jacket Cartons, Front/Back PanelsStandard and Optional Jacket Cartons, Top/Side Panels 6A Burner Mounting PlatesTrim Cartons 6B Burner Mounting PlatesControl Cartons Place the Boiler Packaged BoilerAssembled Block Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Torque Specification/Procedure ModelLC/LCE Boiler Section Assembly Sequence Hydrostatic Test the Boiler Install Coils or PlatesTankless Coil Ratings Apply Cleanout Cover Plates Install Flue CollarInstall Flue Baffles Install Chamber LinerLOW System Temperature Low Return Temperature Piping, GeneralPipe the Boiler Preparation@ 20F Output Rise Return ConnectionsSize Header Constant Low Temperature Variable Low TemperatureChilled Water Systems Multiple Boiler InstallationsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Install the Burner Install Burner Mounting PlateVenting Burner ApplicationBeckett Carlin Gordon Power Webster Inches Piatt Chamber Burner Front Plate Extension Past Jacket InchesInstall Fuel OIL Piping Install GAS Supply PipingConnect Fuel Piping GeneralPipe Pipe LengthSpecific Gravity Multiply Capacity by Install Controls and Trim Install Safety Relief ValveInstall Drain Valve Install LOW Water CutoffsInstall Control Wiring Connect Supply WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Starting the Boiler Check the PipingFill the Boiler RUN Burner CHECK-OUTTypical Combustion Chamber Pressure and Boiler Draft Loss Check Boiler ControlsModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Placing Boiler in Operation Maintenance AnnualTo Shut Down the Boiler Monthly Maintenance Daily MaintenanceBoiler Ratings & Dimensions Series LC/LCE Boiler RatingsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsRepair Parts Series LC Boiler Assembly1A Series LC Repair Parts Description Part Selection Information Stock Code1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE