PB Heat Gas/Oil Boilers manual Constant Low Temperature, Variable Low Temperature

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PIPE THE BOILER

b)Temporary low temperature operation is acceptable within limits. For occasional cold start- ups condensation will occur, but will have limited effects. If the system is frequently allowed to cool to room temperature, such as on night set-back systems or energy management systems, cold start-ups will occur often. These systems require a Variable Low Temperature piping and control arrangement, described below.

2.Constant Low Temperature

a)For systems with a relatively constant low operating temperature (such as heat pump systems), you can pipe a fixed flow by-pass arrangement as shown in Figure 3.3. This piping will not work for variable low temperature systems such as outdoor reset systems or primary/secondary systems with a large primary circuit temperature drop. See Figure 3.4 for multiple boilers.

3.Variable Low Temperature

a)When the return water temperature from the system will vary (outdoor reset, snow melt, etc.) a

fixed bypass will not work. Fixed bypass piping

Figure 3.3: Fixed By-Pass Piping, Single Boiler

works by setting a high temperature rise through

 

the boiler. As the system return temperature rises

 

(during primary heating months, for example)

 

the boiler will cycle on the limit control

 

frequently, causing poor performance and

 

excessive cycling. To protect the boiler and

 

provide proper operation, install a temperature

 

Figure 3.4: Fixed By-Pass Piping, Multiple Boilers

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Contents Series LC/LCE Table of Contents Using this Manual Special Attention BoxesPreinstallation Accessibility ClearancesClearance from Combustible Construction Combustion and Ventilation AIRChimney or Vent Boiler Setting Foundation LayoutInstallation Survey Planning the LayoutVerify Components Foundation Lengths2A Series LC Shipping List Lwco2B Series LCE Shipping List Interm BackStandard and Optional Sections for Knockdown Boilers Standard and Optional Jacket Cartons, Front/Back PanelsStandard and Optional Jacket Cartons, Top/Side Panels 6A Burner Mounting Plates6B Burner Mounting Plates Trim CartonsControl Cartons Place the Boiler Packaged BoilerAssembled Block Boiler Knockdown BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Torque Specification/Procedure ModelLC/LCE Boiler Section Assembly Sequence Install Coils or Plates Hydrostatic Test the BoilerTankless Coil Ratings Apply Cleanout Cover Plates Install Flue CollarInstall Flue Baffles Install Chamber LinerLOW System Temperature Low Return Temperature Piping, GeneralPipe the Boiler PreparationReturn Connections @ 20F Output RiseSize Header Constant Low Temperature Variable Low TemperatureMultiple Boiler Installations Chilled Water SystemsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Install the Burner Install Burner Mounting PlateVenting Burner ApplicationBeckett Carlin Gordon Power Webster Inches Piatt Chamber Burner Front Plate Extension Past Jacket InchesInstall Fuel OIL Piping Install GAS Supply PipingConnect Fuel Piping GeneralPipe Length PipeSpecific Gravity Multiply Capacity by Install Controls and Trim Install Safety Relief ValveInstall Drain Valve Install LOW Water CutoffsConnect Supply Wiring Install Control WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation Starting the Boiler Check the PipingFill the Boiler RUN Burner CHECK-OUTCheck Boiler Controls Typical Combustion Chamber Pressure and Boiler Draft LossModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Maintenance Annual Placing Boiler in OperationTo Shut Down the Boiler Monthly Maintenance Daily MaintenanceBoiler Ratings & Dimensions Series LC/LCE Boiler RatingsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsRepair Parts Series LC Boiler Assembly1A Series LC Repair Parts Description Part Selection Information Stock Code1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE