PB Heat Gas/Oil Boilers manual Using this Manual, Special Attention Boxes

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USING THIS MANUAL

USING THIS MANUAL

A.INSTRUCTION MANUALS

The Series LC/LCE Installation, Operation & Maintenance Manual is divided into four basic sections:

1.Preinstallation (Section 1)

2.Installation (Sections 2 through 8)

3.Start-Up (Section 9)

4.Maintenance (Section 10)

B.SPECIAL ATTENTION BOXES

Throughout this manual you will see special attention boxes intended to supplement the instructions and make special notice of potential hazards. These categories mean, in the judgment of PB Heat, LLC:

DANGER

Indicates a condition or hazard which will cause severe personal injury, death or major property damage.

WARNING

Indicates a condition or hazard which may cause severe personal injury, death or major property damage.

CAUTION

Indicates a condition or hazard which will or can cause minor personal injury or property damage.

NOTICE

Indicates special attention is needed, but not directly related to potential personal injury or property damage.

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Contents Series LC/LCE Table of Contents Special Attention Boxes Using this ManualAccessibility Clearances PreinstallationClearance from Combustible Construction Combustion and Ventilation AIRChimney or Vent Foundation Layout Boiler SettingFoundation Lengths Installation SurveyPlanning the Layout Verify ComponentsLwco 2A Series LC Shipping ListInterm Back 2B Series LCE Shipping List6A Burner Mounting Plates Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Front/Back Panels Standard and Optional Jacket Cartons, Top/Side Panels6B Burner Mounting Plates Trim CartonsControl Cartons Knockdown Boiler Place the BoilerPackaged Boiler Assembled Block BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Model Torque Specification/ProcedureLC/LCE Boiler Section Assembly Sequence Install Coils or Plates Hydrostatic Test the BoilerTankless Coil Ratings Install Flue Collar Apply Cleanout Cover PlatesInstall Chamber Liner Install Flue BafflesPreparation LOW System TemperatureLow Return Temperature Piping, General Pipe the BoilerReturn Connections @ 20F Output RiseSize Header Variable Low Temperature Constant Low TemperatureMultiple Boiler Installations Chilled Water SystemsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Burner Application Install the BurnerInstall Burner Mounting Plate VentingChamber Burner Front Plate Extension Past Jacket Inches Beckett Carlin Gordon Power Webster Inches PiattGeneral Install Fuel OIL PipingInstall GAS Supply Piping Connect Fuel PipingPipe Length PipeSpecific Gravity Multiply Capacity by Install LOW Water Cutoffs Install Controls and TrimInstall Safety Relief Valve Install Drain ValveConnect Supply Wiring Install Control WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation RUN Burner CHECK-OUT Starting the BoilerCheck the Piping Fill the BoilerCheck Boiler Controls Typical Combustion Chamber Pressure and Boiler Draft LossModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Maintenance Annual Placing Boiler in OperationTo Shut Down the Boiler Daily Maintenance Monthly MaintenanceSeries LC/LCE Boiler Ratings Boiler Ratings & DimensionsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsSeries LC Boiler Assembly Repair PartsDescription Part Selection Information Stock Code 1A Series LC Repair Parts1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE