PB Heat Gas/Oil Boilers manual Installation Survey, Planning the Layout, Verify Components

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PREINSTALLATION

Table 1.1: Foundation Lengths

Model

Foundation Length, Inches

 

 

LC-04

37¹⁵⁄₁₆

LC-05

43

LC-06

48¹⁄₁₆

LC-07

53¹⁄₈

LC-08

58⁵⁄₁₆

LC-09

63³⁄₈

LC-10

68⁷⁄₁₆

LC-11

73¹⁄₂

LC-12

78⁹⁄₁₆

LCE-13

83³⁄₄

LCE-14

88¹³⁄₁₆

LCE-15

93⁷⁄₈

LCE-16

98¹⁵⁄₁₆

LCE-17

104¹⁄₈

LCE-18

109³⁄₁₆

LCE-19

114¹⁄₄

LCE-20

119⁷⁄₁₆

LCE-21

124¹⁄₂

LCE-22

129⁹⁄₁₆

LCE-23

134⁵⁄₈

LCE-24

139¹¹⁄₁₆

 

 

b)If the foundation must be a concrete slab, use an air cell high temperature insulating board, at least 1/2 inch thick, with aluminum backing, aluminum side up. 1/2 inch thick high temperature millboard with aluminum backing is acceptable as well. Place the insulating board on the slab between the steel channels.

F.INSTALLATION SURVEY

For new and existing installations, a Water Installation Survey is available from PB Heat, LLC. The survey will provide information on how a hot water boiler works with your specific system and will provide an overview of hot water system operation in general.

You can also use this survey to locate system problems which will have to be corrected. To obtain copies of the Water Installation Survey, contact your PB Heat representative or download it from PeerlessBoilers.com.

G.PLANNING THE LAYOUT

Prepare sketches and notes of the layout to minimize the possibility of interferences with new or existing equipment, piping, venting and wiring.

H.VERIFY COMPONENTS

1.Packaged: All components should be inside crate. In some cases the burner may be shipped separately. Optional equipment, such as barometric draft dampers, may also be shipped separately.

2.Knockdown: All components shipped for field assembly. See Table 1.2 for standard components. See Tables 1.3 through 1.8 for optional components.

a)Channel Rails

b)Sections

c)Assembly Kit Carton(s): Includes flow port gaskets, tie rods with hardware, high temperature rope, and cleanout cover plates.

d)Flue Box Carton: Includes flue box, rear flue cover plate (LCE only), rear observation assembly and port cover plates.

e)Baffle Carton

i)LC: Includes baffles, combustion chamber liner and rating label.

ii)LCE-21 through LCE-24: Baffles

f)Jacket Cartons: Include ASME plate

g)Draft Damper (LCE only)

h)Label Carton (LCE only)

i)Burner Mounting Plate

j)Trim Carton: Includes safety relief valve and temperature-pressure gage

k)Control Carton: Limit controls

l)Tankless Heater(s)

m)Additional controls and fittings

3.Assembled Block: Same as knockdown except channel rails, sections and assembly kit cartons are assembled into a block as a single shipping level component.

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Contents Series LC/LCE Table of Contents Special Attention Boxes Using this ManualAccessibility Clearances PreinstallationCombustion and Ventilation AIR Clearance from Combustible ConstructionChimney or Vent Foundation Layout Boiler SettingFoundation Lengths Installation SurveyPlanning the Layout Verify ComponentsLwco 2A Series LC Shipping ListInterm Back 2B Series LCE Shipping List6A Burner Mounting Plates Standard and Optional Sections for Knockdown BoilersStandard and Optional Jacket Cartons, Front/Back Panels Standard and Optional Jacket Cartons, Top/Side PanelsTrim Cartons 6B Burner Mounting PlatesControl Cartons Knockdown Boiler Place the BoilerPackaged Boiler Assembled Block BoilerApply Silcone Sealant Place the Boiler Series LC Boiler Assembly Right Side View Series LCE Boiler Assembly Right Side View Model Torque Specification/ProcedureLC/LCE Boiler Section Assembly Sequence Hydrostatic Test the Boiler Install Coils or PlatesTankless Coil Ratings Install Flue Collar Apply Cleanout Cover PlatesInstall Chamber Liner Install Flue BafflesPreparation LOW System TemperatureLow Return Temperature Piping, General Pipe the Boiler@ 20F Output Rise Return ConnectionsSize Header Variable Low Temperature Constant Low TemperatureChilled Water Systems Multiple Boiler InstallationsHigh Flow Rate Piping Piping for Variable Low Temperature Systems, Single Boiler Pipe the Boiler Pipe the Boiler Assemble the Jacket Jacket Assembly Burner Application Install the BurnerInstall Burner Mounting Plate VentingChamber Burner Front Plate Extension Past Jacket Inches Beckett Carlin Gordon Power Webster Inches PiattGeneral Install Fuel OIL PipingInstall GAS Supply Piping Connect Fuel PipingPipe Pipe LengthSpecific Gravity Multiply Capacity by Install LOW Water Cutoffs Install Controls and TrimInstall Safety Relief Valve Install Drain ValveInstall Control Wiring Connect Supply WiringPipe Tankless Heaters if Used Control and Pipe Tapping Locations Suggested Piping Single Tankless Coil Installation RUN Burner CHECK-OUT Starting the BoilerCheck the Piping Fill the BoilerTypical Combustion Chamber Pressure and Boiler Draft Loss Check Boiler ControlsModel Combustion Chamber Pressure Boiler Draft Loss Maintenance Placing Boiler in Operation Maintenance AnnualTo Shut Down the Boiler Daily Maintenance Monthly MaintenanceSeries LC/LCE Boiler Ratings Boiler Ratings & DimensionsSeries LC Dimensional Diagram Series LC/LCE Boiler Dimensions Series LC/LCE Boiler DimensionsSeries LC Boiler Assembly Repair PartsDescription Part Selection Information Stock Code 1A Series LC Repair Parts1B Series LC Repair Parts Series LCE Boiler Assembly 2A Series LCE Repair Parts 2B Series LCE Repair Parts Page Page Series LC/LCE