Burnham K50 manual Completion of Jacket Installation 11 Thru 26 Section Boilers

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22.Installation of Top Front Jacket Panel

a.Remove knockout for supply piping (right or left for water boilers – both knockouts for steam boilers) refer to recommended boiler piping diagrams in this manual.

b.Attach Top Front Jacket Panel to left and right end Jacket Panel and to Top Flange on the Vestibule Panel using #8 SMS. See Fig. 22.

23.Installation of left and right top side Jacket Panel

a.Remove knockout, right or left, only if needed. (See Fig. 7 for purpose of tappings), secure top side panels to upper end panels with #8 SMS.

24.Install Knobs on the four remaining panels using

#10-32 x 3/16” MS.

25.Install Upper Front, Lower Front, Upper Rear and Lower Rear Panels using procedure described in detail “A” of Fig. 23.

CAUTION

Panel with louvers must be at front of boiler for ventilation of vestibule. Panel with perforations must be at front of boiler for ventilation and combustion air.

26.Tighten all sheet metal screws.

27.Install the following plates or labels which are found in the Instruction Envelope. See Fig. 19 or 22 for location.

(1)Rating Label

(2)Operating Instruction Plate (#8 SMS required to fasten)

(3)Combustible Clearance Flooring & Adequate Combustion Plate

(4)Minimum Service Clearance Label (self-adhesive)

(5)Burnham Logo (self-adhesive) – Apply to Top Panel

(6)Boiler Ventilation For Your Safety Label – Apply to Top Panel

(7)Proceed to Paragraph 33 (Steam Boilers) or Paragraph 34 (Water Boilers).

COMPLETION OF JACKET INSTALLATION 11 THRU 26 SECTION BOILERS.

28.Paragraphs 1 thru 4 have already been completed. Refer to Paragraph 16 for installation of lower framework.

a.Install Vestibule Panel(s) – refer to Fig. 19 and 22.

Attach Hex Couplings to end of Carriage Bolts which secure Flue Cover Plates.

NOTE: Select Carriage Bolts which line up with holes in the Vestibule Panel(s).

b.Attach Intermediate Vestibule Panel(s) to one of the Vestibule Panel(s) using #8 SMS.

c.Secure Left and Right Vestibule Panels to Hex Couplings using ¼”-20 x 3/8” slotted pan head machine screws.

d.Attach the Lower Rear Intermediate Panels to the Lower Rear Intermediate Panel Support Bracket(s) using #10-32 x ½” self tapping screws.

e.Attach the Upper Rear Intermediate Panel(s) to the Lower Rear Intermediate Panel(s) using #8 SMS.

f.Attach Rear Top Intermediate Jacket Panel(s) to Rear Top Left and Right Jacket Panels using #8 SMS.

g.Place Assembled Rear Top Jacket Panel in position and attach to Upper End Panels and Upper Rear Intermediate Panel using #8 SMS.

a.INSTALLATION OF CANOPY-DRAFTHOOD

11 THRU 26 SECTION BOILERS – these boilers require two or more Canopy-Drafthoods

– refer to Fig. 6 for proper arrangement.

Determine where ends of Canopy-Drafthood rest on intermediate sections. Place 1” x 14-1/2”

Cerafelt strips on top of intermediate section at these locations. Place Cerafelt strips on top of section assembly next to ledges formed by center sections and next to ledges on end sections.

Overlap at corner.

b.SECURE CANOPY-DRAFTHOODS with machine screws and bolts as shown in Fig.

21. Select the type of fastener indicated and drive them into the Tapped Lugs provided for this purpose on top of the sections. Where two Canopy-Drafthoods join together, the securing tabs will overlap.

c.Attach the Front Intermediate Panel to the Front Intermediate Panel Support Bracket(s), using

#10-32 x ½” self tapping screws.

29.Installation of Top Front Jacket Panels

a.Remove knockout for supply piping. Refer to recommended boiler piping diagrams in this manual.

b.Attach Top Front Jacket Panels to left and right end

Jacket Panels and also to top flange on the Vestibule

Panel using #8 SMS. Refer to Fig. 23 or 24.

30.Place Top Intermediate Panel(s) on top of left and right Panels, making sure that Front Intermediate Panel(s) is under Top Intermediate Panel(s). Secure Top Intermediate Panel using #8 SMS.

31.Install Knobs on the Upper Front and Upper Rear Panels using #10-32 x 3/16” MS.

Install Upper Front, Lower Front, Upper Rear and Lower Rear Panels using procedure we described in detail “A” of Fig. 23 or 24.

CAUTION

Panel with louvers must be at front of boiler for ventilation of vestibule. Panel with perforations must be at front of boiler for ventilation and combustion air.

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Contents Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Natural GAS Maximum 14 W.C. Minimum 5.5 W.C Dimensional DataProvide Combustion and Ventilation AIR Do not Install this Boiler on CarpetingSingle Manifold Base 5006B Thru 5014B Section Boilers BASE-BURNER-MANIFOLD AssemblysDual Manifold Bases 5015B Thru 5026B Section Boilers LEH Section on Base Assembly of Center SectionsArrangement of Sections and Canopys Purpose of Tappings and Their Locations Open Steam or Water Trim CartonTesting Boiler Assembly for Leaks Installation of BUILT-IN HeaterConnect Supply and Return Piping to Heating System Attachment of Flue Covers Sealing of BASE, Installation Flue Covers and CanopiesOxygen Corrosion Page Page Page Page Supply Connection & I Return Connection Recommended Water Boiler PipingSupply Connections & 2 Return Connections Sizes 5006B Thru 5019BInstallation of Jacket Support Brackets to Base END Panels Installation of Jacket Parts Common to ALL Boiler SizesPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Steam Trim and Controls Shutoff Valve Between Safety ValveMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Open GAS Train Cartons Recommended Piping to BUILT-IN Tankless HeatersOpen Gas Controls Cartons Pilot Piping EI Control System Robertshaw7000 A B Thru 5009B Installation of S8610M ModuleA B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GAS Pilot Piping EI Control System V88AInstallation of Pilot Safety Switch EO Control System Installation of Pilot Safety SwitchPilot Piping EO Control System EE Control System Installation of EO and EE Mounting Bracket and ControlsPilot Piping EE Control System Sect. and larger boilersPilot Piping EOP Control System Installation of Pilot Safety Switch EOP Control SystemPilot Piping EEP Control System EEP Control SystemPage Single Vent System Manifold Vent System VentingPage General Section IV OperationTable IV Water Content Control Variations CondensationBe sure power is off when checking high voltage connections A B Thru 5009B Sequence of Operation Schematic Wiring Diagram EI Control System V88 GAS TrainA B Thru 5014B Canada 5006B Thru 5014BEI Control System Schematic wiring diagram 15 Thru 26 SECT. BoilersSequence of Operation Page Pilot Failure Safety Switch CircuitWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler V8944B Combination Valve Minimum Input AdjustmentsMotorized Modulating Actuator ScrewTest Ignition System Safety SHUT-OFF Device AS Follows Combustion Chamber BURN-OFF Thermocouple Pilot SystemRemoval of Jacket Front Panel Section V ServiceAvoid Breathing Fiber Particulates and Dust Lubrication Cleaning of FluewaysPilot Locations Pilot Flame Honeywell Q3481B Main Burner Flame AdjustmentPilot Flame Honeywell Q179D Pilot w/THERMOCOUPLEHoneywell Q327A Pilot w/THERMOCOUPLE Pilot Flame Honeywell Q179C PilotDo not drain water below gauge glass Jackets Base PartsNumber in in Table Relates to Corresponding Number Series 5B Base Parts 5006B thru 5014BBase Parts 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B Series 5B Base Parts 5015B thru 5026BBase Parts Boiler Size Quantity Part Size CanopyIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026B Boiler SizeV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 5006B 5009B 5015B 5016B 5017B 100Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS only 101102 Fluid Power GAS Trains CanadaIgnition Module & Support Bracket EI Control System 103104 Pilot Safety SwitchDescription Manifold Module Support L62GB-3C A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS 105Transformer & Pilot Line Regulator EO Control System 106107 108 109 110 EOP & EEP Control Panel 111112 EI Control System Pilot Assembly6236007 NAT. GAS 113EI GAS 6236003 NAT. GAS 114Not Available for LP 115 Date Service Performed116 Limited Warranty