Burnham K50 manual Recommended Piping to BUILT-IN Tankless Heaters, Open GAS Train Cartons

Page 31

Fig. 27

RECOMMENDED PIPING TO

BUILT-IN TANKLESS HEATERS

36.OPEN GAS TRAIN CARTON(S)

CONNECT GAS TRAIN(S) TO ELBOW ON END OF MANIFOLD(S) according to the Gas Trains on pages

96, 97, 98, 99, 100, 101 or 102.

PRESSURE TESTING of gas service piping must be done before connecting to the boiler gas train. Test for leaks by introducing, from an isolated source, air or inert gas to the piping. Piping shall withstand 3 PSI gage pressure for a period of not less than 10 minutes without showing any drop in pressure.

37.A DRIP LEG SHOULD BE PROVIDED IN THE VERTICAL DROP TO EACH GAS TRAIN, see Fig.

1. An additional Manual Shut-off valve and ground joint union, as show in Fig. 1, should be installed in the piping to each gas train for ease of servicing.

CONNECT GAS SERVICE FROM METER TO GAS TRAIN in accordance with the requirements of the authority having jurisdiction or, in the absence of such

TABLE I - NATURAL GAS

Maximum Capacity of Piping in Cubic Feet of Gas Per Hour

(Based on a Pressure Drop of 0.3” Water

and 0.6 Specific Gravity)

Pipe

 

NOMINAL IRON PIPE SIZE IPS INCHES

 

Length

 

 

 

 

 

 

 

 

¾

1

2

3

4

in Feet

 

 

 

 

 

 

 

 

 

10

278

520

1050

1600

3050

4800

8500

17500

 

 

 

 

 

 

 

 

 

20

190

350

730

1100

2100

3300

5900

12000

 

 

 

 

 

 

 

 

 

30

152

285

590

890

1650

2700

4700

9700

 

 

 

 

 

 

 

 

 

40

130

245

500

760

1450

2300

4100

8300

 

 

 

 

 

 

 

 

 

50

115

215

440

670

1270

2000

3600

7400

 

 

 

 

 

 

 

 

 

60

105

195

400

610

1150

1850

3250

6800

70

96

180

370

560

1050

1700

3000

6200

 

 

 

 

 

 

 

 

 

80

90

170

350

530

990

1600

2800

5800

90

84

160

320

490

930

1500

2600

5400

 

 

 

 

 

 

 

 

 

100

79

150

305

460

870

1400

2500

5100

125

72

130

275

410

78

1250

2200

4500

 

 

 

 

 

 

 

 

 

150

64

12

250

380

710

1130

2000

4100

 

 

 

 

 

 

 

 

 

175

59

110

225

350

650

1050

1850

3800

 

 

 

 

 

 

 

 

 

200

55

100

210

320

610

980

1700

3500

 

 

 

 

 

 

 

 

 

TABLE II

Multipliers to be used with Table I when Pressure Drop is not 0.3”

Pressure Drop

Multiplier

0.1

.577

0.2

.815

 

 

0.5

1.29

1.0

1.83

 

 

0.3

1.00

TABLE III

Multipliers to be used with Tables I and II for

Specific Gravity Other than 0.60

 

 

 

Specific Gravity

Correction Factors

 

.50

1.10

 

 

 

 

.55

1.04

 

 

 

 

.60

1.00

 

.65

.96

 

 

 

 

.70

.93

 

requirements to the –

USA – “National Fuel Gas Code, ANSI Z223.1”.

CANADA – “Installation Codes for Natural and LP Gas Burning Appliances and Equipment, CAN/B149.1 &

.2”.

The size of the gas train(s) is no criteria as to the size of the service from the meter to the gas train(s). Sizing of the service is dependent on:

a.Required supply of gas in cu. ft./hr. input of boiler in BTUH

= heat value of gas, BTU/cu. ft.

b. Allowable loss of pressure in piping to obtain minimum input pressure indicated on rating label of boiler.

31

Image 31 Contents
Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Natural GAS Maximum 14 W.C. Minimum 5.5 W.C Dimensional DataProvide Combustion and Ventilation AIR Do not Install this Boiler on CarpetingSingle Manifold Base 5006B Thru 5014B Section Boilers BASE-BURNER-MANIFOLD AssemblysDual Manifold Bases 5015B Thru 5026B Section Boilers LEH Section on Base Assembly of Center SectionsArrangement of Sections and Canopys Purpose of Tappings and Their Locations Open Steam or Water Trim CartonTesting Boiler Assembly for Leaks Installation of BUILT-IN HeaterConnect Supply and Return Piping to Heating System Attachment of Flue Covers Sealing of BASE, Installation Flue Covers and CanopiesOxygen Corrosion Page Page Page Page Sizes 5006B Thru 5019B Recommended Water Boiler PipingSupply Connection & I Return Connection Supply Connections & 2 Return ConnectionsInstallation of Jacket Support Brackets to Base END Panels Installation of Jacket Parts Common to ALL Boiler SizesPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Steam Trim and Controls Shutoff Valve Between Safety ValveMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Open GAS Train Cartons Recommended Piping to BUILT-IN Tankless HeatersOpen Gas Controls Cartons Pilot Piping EI Control System Robertshaw7000 A B Thru 5009B Installation of S8610M ModuleA B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GAS Pilot Piping EI Control System V88AInstallation of Pilot Safety Switch EO Control System Installation of Pilot Safety SwitchPilot Piping EO Control System EE Control System Installation of EO and EE Mounting Bracket and ControlsPilot Piping EE Control System Sect. and larger boilersPilot Piping EOP Control System Installation of Pilot Safety Switch EOP Control SystemPilot Piping EEP Control System EEP Control SystemPage Single Vent System Manifold Vent System VentingPage General Section IV OperationTable IV Water Content Control Variations CondensationBe sure power is off when checking high voltage connections A B Thru 5009B Canada 5006B Thru 5014B Schematic Wiring Diagram EI Control System V88 GAS TrainSequence of Operation A B Thru 5014BEI Control System Schematic wiring diagram 15 Thru 26 SECT. BoilersSequence of Operation Page Pilot Failure Safety Switch CircuitWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler Screw Minimum Input AdjustmentsV8944B Combination Valve Motorized Modulating ActuatorTest Ignition System Safety SHUT-OFF Device AS Follows Combustion Chamber BURN-OFF Thermocouple Pilot SystemRemoval of Jacket Front Panel Section V ServiceAvoid Breathing Fiber Particulates and Dust Lubrication Cleaning of FluewaysPilot Locations Honeywell Q179D Pilot w/THERMOCOUPLE Main Burner Flame AdjustmentPilot Flame Honeywell Q3481B Pilot FlameHoneywell Q327A Pilot w/THERMOCOUPLE Pilot Flame Honeywell Q179C PilotDo not drain water below gauge glass Jackets Base PartsNumber in in Table Relates to Corresponding Number Series 5B Base Parts 5006B thru 5014BBase Parts 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B Series 5B Base Parts 5015B thru 5026BBase Parts Boiler Size Quantity Part Size CanopyIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026B Boiler SizeV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 5006B 5009B 5015B 5016B 5017B 100Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS only 101102 Fluid Power GAS Trains CanadaIgnition Module & Support Bracket EI Control System 103104 Pilot Safety SwitchDescription Manifold Module Support L62GB-3C A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS 105Transformer & Pilot Line Regulator EO Control System 106107 108 109 110 EOP & EEP Control Panel 111112 EI Control System Pilot Assembly6236007 NAT. GAS 113EI GAS 6236003 NAT. GAS 114Not Available for LP 115 Date Service Performed116 Limited Warranty