Burnham K50 manual Series 5B Base Parts 5015B thru 5026B

Page 85

TABLE 2B

SERIES 5B BASE PARTS - 5015B thru 5026B

 

 

Number in ( ) in Table Relates to Corresponding Number in

in Figure 69

 

 

 

 

PART

 

ITEM

PART SIZE

 

 

 

 

 

BOILER SIZE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NUMBER

 

5015B

5016B

5017B

5018B

5019B

5020B

5021B

5022B

5024B

5026B

 

 

 

7181301

High Base End Panel

12-1/2 x 25-3/4

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

7201319

High Base End Panel Insul. - 1” Thick

12 x 21-1/2

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

80861551

Cup Head Pin CL #10 x 1-5/8”

 

(3)

(3)

(3)

(3)

(3)

(3)

(3)

(3)

(3)

(3)

80861503

Speed Clip 1-1/4” x 1-1/8” SS Type 304

 

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

61813061

5006B

Base Front and Rear Frame Assembly

12-1/2 x 27-3/16

 

 

 

 

 

(5) & (6)

(5)

 

(5)

 

61813071

5007B

Base Front and Rear Frame Assembly

12-1/2 x 32-5/8

 

 

 

 

 

 

(6)

(5) & (6)

(6), (30) & (31)

(5), (30) & (31)

61813081

5008B

Base Front and Rear Frame Assembly

12-1/2 x 38-1/16

(5) & (6)

(5)

 

 

 

 

 

 

 

(6)

61813091

5009B

Base Front and Rear Frame Assembly

12-1/2 x 43-1/2

 

(6)

(5) & (6)

(5)

 

 

 

 

 

 

61813101

5010B

Base Front and Rear Frame Assembly

12-1/2 x 48-15/16

 

 

 

(6)

(5) & (6)

(30)

(30)

(30)

 

 

80861601

Burner Access Panel Attaching Screw

 

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

6181301

Base Spacer Assembly

11 x 22-3/4

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

71813082

5008B

Base Rear Panel

9-5/8 x 37-13/16

(9) & (32)

(9)

 

 

 

 

 

 

 

 

71813092

5009B

Base Rear Panel

9-5/8 x 43-1/4

 

(32)

(9) & (32)

(9)

 

 

 

 

 

 

71813102

5010B

Base Rear Panel

9-5/8 x 48-11/16

 

 

 

(32)

(9) & (32)

(32)

(32)

(32)

 

 

71813112

5011B Base Rear Panel

9-5/8 x 54-1/8

 

 

 

 

 

(9)

 

 

 

 

71813122

5012B

Base Rear Panel

9-5/8 x 59-9/16

 

 

 

 

 

 

(9)

 

 

 

71813132

5013B

Base Rear Panel

9-5/8 x 65

 

 

 

 

 

 

 

(9)

(32)

(32)

71813142

5014B

Base Rear Panel

9-5/8 x 70-7/16

 

 

 

 

 

 

 

 

 

(9)

72013065

Base Rear Panel Insulation - 1” Thick

8-3/4 x 26-15/16

 

 

 

 

 

(11) 2 pcs

 

 

 

 

72013075

Base Rear Panel Insulation - 1” Thick

8-3/4 x 32-3/8

 

 

 

 

 

 

 

(11) 2 pcs

(11) 2 pcs

(11) 2 pcs

72013085

Base Rear Panel Insulation - 1” Thick

8-3/4 x 18-7/8

(11) 4 pcs

(11) 2 pcs

 

 

 

 

 

 

 

 

72013095

Base Rear Panel Insulation - 1” Thick

8-3/4 x 21-5/8

 

(11) 2 pcs

(11) 4 pcs

(11) 2 pcs

 

 

 

 

 

 

72013105

Base Rear Panel Insulation - 1” Thick

8-3/4 x 24-5/16

 

 

 

(11) 2 pcs

(11) 2 pcs

(11) 2 pcs

(11) 2 pcs

(11) 2 pcs

 

 

72013115

Base Rear Panel Insulation - 1” Thick

8-3/4 x 29-3/4

 

 

 

 

 

 

(11) 2 pcs

 

(11) 2 pcs

 

72013125

Base Rear Panel Insulation - 1” Thick

8-3/4 x 35-3/16

 

 

 

 

 

 

 

 

 

(11) 2 pcs

7181312

Front Int. Panel Support Bracket

 

(13)

(13)

(13)

(13)

(13)

(13)

(13)

(13)

(13)

(13)

7181313

Lower Rear Int. Panel Support Bracket

 

(14)

(14)

(14)

(14)

(14)

(14)

(14)

(14)

(14)

(14)

7181302

Low Base End Panel

11-7/8 x 25-3/4

(15)

(15)

(15)

(15)

(15)

(15)

(15)

(15)

(15)

(15)

7201320

Low Base End Panel Insul. - 1” Thick

11-3/8 x 21-1/2

(16)

(16)

(16)

(16)

(16)

(16)

(16)

(16)

(16)

(16)

8221308

5008B

Manifold

1-1/2 Pipe x 45-3/16

(17) & (29)

(17)

 

 

 

 

 

 

 

 

8221309

5009B

Manifold

1-1/2 Pipe x 50-5/8

 

(29)

(17 & 29)

(17)

 

 

 

 

 

 

8221310

5010B

Manifold

1-1/2 Pipe x 56-1/6

 

 

 

(29)

(17) & (29)

(29)

(29)

(29)

 

 

8221311

5011B Manifold

1-1/2 Pipe x 61-1/2

 

 

 

 

 

(17)

 

 

 

 

8221312

5012B

Manifold

1-1/2 Pipe x 66-15/16

 

 

 

 

 

 

(17)

 

 

 

8821313

5013B

Manifold

1-1/2 Pipe x 72-3/8

 

 

 

 

 

 

 

(17)

(29)

(29)

8221314

5014B

Manifold

1-1/2 Pipe x 77-13/16

 

 

 

 

 

 

 

 

 

(17)

8231301

Main Burners without Pilot Bracket

 

(18)

(18)

(18)

(18)

(18)

(18)

(18)

(18)

(18)

(18)

8231302

Or Main Burners w/J991 Pilot Bracket (EI Controls)

 

(19)

(19)

(19)

(19)

(19)

(19)

(19)

(19)

(19)

(19)

8231303

Or Main Burners w/Q179 Pilot Bkt (EO, EOP, EP, EEP Controls)

 

(20)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

8231304

Or Main Burners w/Q327 Pilot Bkt (Thermocouple Controls)

 

(21)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

822628

Main Gas Orifices (Nat. Gas) - #40 Drill

 

(22)

(22)

(22)

(22)

(22)

(22)

(22)

(22)

(22)

(22)

822629

Or Main Gas Orifices (LP) - #55 Drill

 

(23)

(23)

(23)

(23)

(23)

(23)

(23)

(23)

(23)

(23)

822604

Hitch Pin Clip

 

(24)

(24)

(24)

(24)

(24)

(24)

(24)

(24)

(24)

(24)

61813062

5006B

Burner Access Panel Assembly

7-1/4 x 26-15/16

(25)

 

 

 

 

(25) & (26)

(25)

 

 

 

61813072

5007B

Burner Access Panel Assembly

7-1/4 x 32-3/8

 

(25)

 

 

 

 

(26)

(25) & (26)

(26), (27) &

(25), (27) & (28)

 

 

 

 

 

(28)

 

 

 

 

 

 

 

 

 

 

 

 

 

61813082

5008B

Burner Access Panel Assembly

7-1/4 x 37-13/16

(25) & (26)

(25)

(25)

 

 

 

 

 

 

(26)

61813092

5009B

Burner Access Panel Assembly

7-1/4 x 43-1/4

 

(26)

(25) & (26)

(25)

 

 

 

 

 

 

61813102

5010B

Burner Access Panel Assembly

7-1/4 x 48-11/16

 

 

 

(26)

(25) & (26)

(27)

(27)

(27)

 

 

7186001

Observation Hole Cover

 

(12)

(12)

(12)

(12)

(12)

(12)

(12)

(12)

(12)

(12)

80860900

1/4 - 20 Wing Nut

 

(10)

(10)

(10)

(10)

(10)

(10)

(10)

(10)

(10)

(10)

85

Image 85
Contents Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Natural GAS Maximum 14 W.C. Minimum 5.5 W.C Dimensional DataProvide Combustion and Ventilation AIR Do not Install this Boiler on CarpetingSingle Manifold Base 5006B Thru 5014B Section Boilers BASE-BURNER-MANIFOLD AssemblysDual Manifold Bases 5015B Thru 5026B Section Boilers LEH Section on Base Assembly of Center SectionsArrangement of Sections and Canopys Purpose of Tappings and Their Locations Open Steam or Water Trim CartonTesting Boiler Assembly for Leaks Installation of BUILT-IN HeaterConnect Supply and Return Piping to Heating System Attachment of Flue Covers Sealing of BASE, Installation Flue Covers and CanopiesOxygen Corrosion Page Page Page Page Supply Connection & I Return Connection Recommended Water Boiler PipingSupply Connections & 2 Return Connections Sizes 5006B Thru 5019BInstallation of Jacket Support Brackets to Base END Panels Installation of Jacket Parts Common to ALL Boiler SizesPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Steam Trim and Controls Shutoff Valve Between Safety ValveMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Open GAS Train Cartons Recommended Piping to BUILT-IN Tankless HeatersOpen Gas Controls Cartons Pilot Piping EI Control System Robertshaw7000 A B Thru 5009B Installation of S8610M ModuleA B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GAS Pilot Piping EI Control System V88AInstallation of Pilot Safety Switch EO Control System Installation of Pilot Safety SwitchPilot Piping EO Control System EE Control System Installation of EO and EE Mounting Bracket and ControlsPilot Piping EE Control System Sect. and larger boilersPilot Piping EOP Control System Installation of Pilot Safety Switch EOP Control SystemPilot Piping EEP Control System EEP Control SystemPage Single Vent System Manifold Vent System VentingPage General Section IV OperationTable IV Water Content Control Variations CondensationBe sure power is off when checking high voltage connections A B Thru 5009B Sequence of Operation Schematic Wiring Diagram EI Control System V88 GAS TrainA B Thru 5014B Canada 5006B Thru 5014BEI Control System Schematic wiring diagram 15 Thru 26 SECT. BoilersSequence of Operation Page Pilot Failure Safety Switch CircuitWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler V8944B Combination Valve Minimum Input AdjustmentsMotorized Modulating Actuator ScrewTest Ignition System Safety SHUT-OFF Device AS Follows Combustion Chamber BURN-OFF Thermocouple Pilot SystemRemoval of Jacket Front Panel Section V ServiceAvoid Breathing Fiber Particulates and Dust Lubrication Cleaning of FluewaysPilot Locations Pilot Flame Honeywell Q3481B Main Burner Flame AdjustmentPilot Flame Honeywell Q179D Pilot w/THERMOCOUPLEHoneywell Q327A Pilot w/THERMOCOUPLE Pilot Flame Honeywell Q179C PilotDo not drain water below gauge glass Jackets Base PartsNumber in in Table Relates to Corresponding Number Series 5B Base Parts 5006B thru 5014BBase Parts 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B Series 5B Base Parts 5015B thru 5026BBase Parts Boiler Size Quantity Part Size CanopyIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026B Boiler SizeV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 5006B 5009B 5015B 5016B 5017B 100Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS only 101102 Fluid Power GAS Trains CanadaIgnition Module & Support Bracket EI Control System 103104 Pilot Safety SwitchDescription Manifold Module Support L62GB-3C A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS 105Transformer & Pilot Line Regulator EO Control System 106107 108 109 110 EOP & EEP Control Panel 111112 EI Control System Pilot Assembly6236007 NAT. GAS 113EI GAS 6236003 NAT. GAS 114Not Available for LP 115 Date Service Performed116 Limited Warranty