Burnham K50 manual Proceed to Paragraph 15- Minimum Input

Page 54

to a Q309 Thermocouple. The RA890F Protectorelay

(7) The Q179D pilots continue to burn.

Primary Control is a non-programming, amplifying

c. SAFETY SHUTDOWN

relay which when used with the Q179D Pilot provides

(1) SAFETY SWITCH CIRCUIT

solid state electronic Flame Safeguard Protection

If limit control, low water cut-off or any

during a “call for heat” pilot failure. Main burners

other electrical safety switch opens, power

will shut down within 0.8 second and the Protectorelay

to

terminal #6 and all other terminals on both

will lock out on safety shutdown within 15 seconds.

RA890F relays is interrupted. Main gas valves

Should a pilot failure occur during the “off” cycle, the

are thus de-energized and main gas burners

thermocouple will cool and within 45 to 90 seconds,

are immediately extinguished. Standing pilot

will cause the L62GB-3C Pilot Safety Switch to which

flames in the Q179D pilots will continue to

it is connected, to break the electrical circuit to the main

burn.

gas valves as well as shut off the flow of gas to the

(2) PILOT FAILURE

pilot. Thus 100% shut-off is achieved.

a. LIGHTING INSTRUCTIONS

(a)

Flame rod supervision of the Q179D pilots

 

occurs only during the operating cycle (call

(1)

Make sure all Manual Main Shut-off Valves and

 

 

for heat) since it is during this period that

 

all Pilot Valves have been off for at least five

 

the control is energizing the RA890F relays.

(2)

minutes.

 

If pilot failure occurs during this period

Set Operating and Limit Controls to desired

 

on one of the Q179D pilots, the main gas

 

settings.

 

valves controlled by that particular RA890F

(3)

Turn on Main Electric Switch and Service

 

will close in 0.8 second. The RA890F will

 

Switch.

 

lock-out on safety within 15 seconds. The

(4)

Open pilot valve on one side of boiler. Depress

 

burners controlled by the other RA890F will

 

button on L62GB-3C Pilot Safety Switch to

 

continue to burn.

 

which it is connected and light pilot with match.

(b)

If pilot failure occurs on one of the Q179D

 

Continue to hold button in for one minute

 

pilots during the “off” cycle of the operating

 

or until pilot remains lighted after button is

 

control, there will be no electronic flame rod

 

released. Light pilot on opposite side of boiler

 

supervision since neither RA890F relay is

 

using same procedure.

 

energized during the off cycle. This is due

(5)

Press reset button on each RA890F relay.

 

to the utilization of a thermocouple in each

(6)

Open Manual Main Shut-off Valves – main

 

Q179D modified pilot which controls its

 

own pilot safety switch. This thermocouple

 

burners will light.

 

 

 

will cool in 45 to 90 seconds de-energizing

Proceed to Paragraph 15- Minimum Input

 

 

the pilot safety switch which interrupts the

Adjustments (for diaphragm “Lo-Hi-Lo” or

 

circuit between terminal #5 and the gas

motorized type gas valves)

 

 

valves and also shuts off the flow of gas to

SEQUENCE OF OPERATION EO – See Fig. 47

 

the pilot. Thus 100% shut-off is achieved.

b. NORMAL OPERATION – 5015B thru 5026B

 

If the operating control calls for heat

 

during this period the RA890F relay will

(1)

When the operating control calls for heat,

 

 

immediately sense “no flame” on the pilot

 

terminal #6 of each RA890F Protectorelay is

 

 

 

and the relay will lock out on safety within

 

energized.

 

 

 

15 seconds.

(2) A component check circuit in each RA890

 

 

Assuming the pilot on the opposite side is

 

Protectorelay is activated which checks the

 

 

 

burning, the gas valves on that side will

 

electronic network of the relay.

 

 

 

open and main flame will be ignited on that

(3)

Flame rod circuit between each Q179D pilot and

 

 

side only.

 

terminal “F” on its respective RA890F proves

 

 

7. EE CONTROL SYSTEM – 5006B thru 5014B

 

presence of flame electronically at its Q179D

 

The EE Control System utilizes an RA890F

 

pilot.

(4)

Terminal #6 on each RA890F is energized

Protectorelay and a Q179C Rectification Pilot, which

in addition to a pilot burner and rectifying flame rod

 

supplying power to its respective main gas

 

flame detector to prove pilot, includes an ignition

 

valves.

 

electrode for spark ignition of the pilot. A Webster

(5)

Main gas valves open and main burners are

612-6A7 Transformer supplies the high voltage spark

 

ignited by the pilot flames.

 

potential. Once pilot flame is proven, ignition stops but

(6)

When operating control is satisfied, terminals #6

pilot flame continues as long as there is a “call for heat”

and #5 on the RA890F relays are de-energized,

(intermittent electrically ignited pilot).

main gas valves close and main burners are

The RA890F Protectorelay Primary Control is a non-

extinguished.

programming amplifying relay which when used with

 

54

Image 54
Contents Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Dimensional Data Natural GAS Maximum 14 W.C. Minimum 5.5 W.CDo not Install this Boiler on Carpeting Provide Combustion and Ventilation AIRBASE-BURNER-MANIFOLD Assemblys Single Manifold Base 5006B Thru 5014B Section BoilersLEH Section on Base Assembly of Center Sections Dual Manifold Bases 5015B Thru 5026B Section BoilersArrangement of Sections and Canopys Open Steam or Water Trim Carton Purpose of Tappings and Their LocationsInstallation of BUILT-IN Heater Testing Boiler Assembly for LeaksConnect Supply and Return Piping to Heating System Sealing of BASE, Installation Flue Covers and Canopies Attachment of Flue CoversOxygen Corrosion Page Page Page Page Supply Connections & 2 Return Connections Recommended Water Boiler PipingSupply Connection & I Return Connection Sizes 5006B Thru 5019BInstallation of Jacket Parts Common to ALL Boiler Sizes Installation of Jacket Support Brackets to Base END PanelsPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Shutoff Valve Between Safety Valve Steam Trim and ControlsMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Recommended Piping to BUILT-IN Tankless Heaters Open GAS Train CartonsOpen Gas Controls Cartons Installation of S8610M Module Pilot Piping EI Control System Robertshaw7000 A B Thru 5009BPilot Piping EI Control System V88A A B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GASInstallation of Pilot Safety Switch Installation of Pilot Safety Switch EO Control SystemPilot Piping EO Control System Installation of EO and EE Mounting Bracket and Controls EE Control SystemSect. and larger boilers Pilot Piping EE Control SystemInstallation of Pilot Safety Switch EOP Control System Pilot Piping EOP Control SystemEEP Control System Pilot Piping EEP Control SystemPage Venting Single Vent System Manifold Vent SystemPage Section IV Operation GeneralTable IV Water Content Condensation Control VariationsBe sure power is off when checking high voltage connections A B Thru 5009B A B Thru 5014B Schematic Wiring Diagram EI Control System V88 GAS TrainSequence of Operation Canada 5006B Thru 5014BSchematic wiring diagram 15 Thru 26 SECT. Boilers EI Control SystemSequence of Operation Page Safety Switch Circuit Pilot FailureWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler Motorized Modulating Actuator Minimum Input AdjustmentsV8944B Combination Valve ScrewTest Ignition System Safety SHUT-OFF Device AS Follows Thermocouple Pilot System Combustion Chamber BURN-OFFSection V Service Removal of Jacket Front PanelAvoid Breathing Fiber Particulates and Dust Cleaning of Flueways LubricationPilot Locations Pilot Flame Main Burner Flame AdjustmentPilot Flame Honeywell Q3481B Honeywell Q179D Pilot w/THERMOCOUPLEPilot Flame Honeywell Q179C Pilot Honeywell Q327A Pilot w/THERMOCOUPLEDo not drain water below gauge glass Base Parts JacketsSeries 5B Base Parts 5006B thru 5014B Number in in Table Relates to Corresponding NumberBase Parts Series 5B Base Parts 5015B thru 5026B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026BBase Parts Canopy Boiler Size Quantity Part SizeIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026BV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 100 5006B 5009B 5015B 5016B 5017B101 Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS onlyFluid Power GAS Trains Canada 102103 Ignition Module & Support Bracket EI Control SystemPilot Safety Switch 104Description Manifold Module Support L62GB-3C 105 A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS106 Transformer & Pilot Line Regulator EO Control System107 108 109 110 111 EOP & EEP Control PanelEI Control System Pilot Assembly 112113 6236007 NAT. GASEI GAS 114 6236003 NAT. GASNot Available for LP Date Service Performed 115Limited Warranty 116