Burnham K50 manual Series 5B Base / Pilot Assemblies

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TABLE 3C

SERIES 5B BASE / PILOT ASSEMBLIES

5006B THRU 5014B BOILERS - SINGLE BASE REQUIRED

(NATURAL GAS)		5006B	5007B	5008B	5009B	5010B	5011B	5012B	5013B	5014B
Complete Base Ass’y w/EI Pilot Ass’y		618130642 618130742 618130842 618130942 618131042					618131142	618131242	618131342	618131442
Complete Base Ass’y w/EO-EOP Pilot Ass’y		61813067	61813077	61813087	61813097	61813107	61813117	61813127	61813137	61813147
Complete Base Ass’y w/EE-EEP Pilot Ass’y		618130611 618130711 618130811 618130911 618131011					618131111	618131211	618131311	618131411
Complete Base Ass’y w/Thermocouple Pilot Ass’y		618130651	618130751	618130851	618130951	618131051	618131151	618131251	618131351	618131451
(LP GAS)
Complete Base Ass’y w/EO-EOP Pilot Ass’y		61813069	61813079	61813089	61813099	61813109	61813119	61813129	61813139	61813149
Complete Base Ass’y w/EE-EEP Pilot Ass’y		618130631 618130731 618130831 618130931 618131031					618131131	618131231	618131331	618131431
Complete Base Ass’y w/Thermocouple Pilot Ass’y		618130661	618130761	618130861	618130961	618131061	618131161	618131261	618131361	618131461
(NATURAL GAS)	5015B	5016B	5017B	5108B	5109B	5020B	5021B	5022B	5024B	5026B
Right Base Subass’y w/EI Pilot Ass’y	618130852 618130952 618131052 618131052 618130952 618131052						618131052	618131052	618131352	618131352
Right Base Subass’y w/EO-EOP Pilot Ass’y	61813088	61813098	61813098	61813108	61813108	61813108	61813108	61813108	61813138	61813138
Right Base Subass’y w/EE-EEP Pilot Ass’y	618130821 618130921 618130921 618131021 618131021 618131021						618131021	618131021	618131321	618131321
Right Base Subass’y w/Thermocouple Pilot Ass’y	618130871 618130971 618130971 618131071 618131071 618131071						618131071	618131071	618131371	618131371
Left Base Subass’y w/EI Pilot Ass’y	618131541 618131641 618131741 618131841 618131941 618132041						618132141	618131052	618131352	618131352
Left Base Subass’y w/EO-EOP Pilot Ass’y	61813155	61813165	61813175	61813185	61813195	61813205	61813215	61813225	61813245	61813265
Left Base Subass’y w/EE-EEP Pilot Ass’y	61813157	61813167	61813177	61813187	61813197	61813207	61813217	61813227	61813247	61813267
Left Base Subass’y w/Thermocouple Pilot Ass’y	61813159	61813169	61813179	61813189	61813199	61813209	61813219	61813229	61813249	61813269
(LP GAS)
Right Base Subass’y w/EO-EOP Pilot Ass’y	618130801 618130901 618130901 618131001 618131001 618131001						618131001	618131001	618131301	618131301
Right Base Subass’y w/EE-EEP Pilot Ass’y	618130841 618130941 618130941 618131041 618131041 618131041						618131041	618131041	618131341	618131341
Right Base Subass’y w/Thermocouple Pilot Ass’y	618130881 618130971 618130971 618131071 618131071 618131071						618131071	618131071	618131371	618131371
Left Base Subass’y w/EO-EOP Pilot Ass’y	61813156	61813166	61813176	61813186	61813196	61813206	61813216	61813226	61813246	61813266
Left Base Subass’y w/EE-EEP Pilot Ass’y	61813158	61813168	61813178	61813188	6181398	61813208	61813218	61813228	61813248	61813268
Left Base Subass’y w/Thermocouple Pilot Ass’y	618131511	618131611	618131711	618131811	618131911	618132011	618132111	618132211	618132411	618132611

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Contents Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Dimensional Data Natural GAS Maximum 14 W.C. Minimum 5.5 W.CDo not Install this Boiler on Carpeting Provide Combustion and Ventilation AIRBASE-BURNER-MANIFOLD Assemblys Single Manifold Base 5006B Thru 5014B Section BoilersLEH Section on Base Assembly of Center Sections Dual Manifold Bases 5015B Thru 5026B Section BoilersArrangement of Sections and Canopys Open Steam or Water Trim Carton Purpose of Tappings and Their LocationsInstallation of BUILT-IN Heater Testing Boiler Assembly for LeaksConnect Supply and Return Piping to Heating System Sealing of BASE, Installation Flue Covers and Canopies Attachment of Flue CoversOxygen Corrosion Page Page Page Page Supply Connections & 2 Return Connections Recommended Water Boiler PipingSupply Connection & I Return Connection Sizes 5006B Thru 5019BInstallation of Jacket Parts Common to ALL Boiler Sizes Installation of Jacket Support Brackets to Base END PanelsPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Shutoff Valve Between Safety Valve Steam Trim and ControlsMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Recommended Piping to BUILT-IN Tankless Heaters Open GAS Train CartonsOpen Gas Controls Cartons Installation of S8610M Module Pilot Piping EI Control System Robertshaw7000 A B Thru 5009BPilot Piping EI Control System V88A A B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GASInstallation of Pilot Safety Switch Installation of Pilot Safety Switch EO Control SystemPilot Piping EO Control System Installation of EO and EE Mounting Bracket and Controls EE Control SystemSect. and larger boilers Pilot Piping EE Control SystemInstallation of Pilot Safety Switch EOP Control System Pilot Piping EOP Control SystemEEP Control System Pilot Piping EEP Control SystemPage Venting Single Vent System Manifold Vent SystemPage Section IV Operation GeneralTable IV Water Content Condensation Control VariationsBe sure power is off when checking high voltage connections A B Thru 5009B A B Thru 5014B Schematic Wiring Diagram EI Control System V88 GAS TrainSequence of Operation Canada 5006B Thru 5014BSchematic wiring diagram 15 Thru 26 SECT. Boilers EI Control SystemSequence of Operation Page Safety Switch Circuit Pilot FailureWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler Motorized Modulating Actuator Minimum Input AdjustmentsV8944B Combination Valve ScrewTest Ignition System Safety SHUT-OFF Device AS Follows Thermocouple Pilot System Combustion Chamber BURN-OFFSection V Service Removal of Jacket Front PanelAvoid Breathing Fiber Particulates and Dust Cleaning of Flueways LubricationPilot Locations Pilot Flame Main Burner Flame AdjustmentPilot Flame Honeywell Q3481B Honeywell Q179D Pilot w/THERMOCOUPLEPilot Flame Honeywell Q179C Pilot Honeywell Q327A Pilot w/THERMOCOUPLEDo not drain water below gauge glass Base Parts JacketsSeries 5B Base Parts 5006B thru 5014B Number in in Table Relates to Corresponding NumberBase Parts Series 5B Base Parts 5015B thru 5026B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026BBase Parts Canopy Boiler Size Quantity Part SizeIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026BV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 100 5006B 5009B 5015B 5016B 5017B101 Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS onlyFluid Power GAS Trains Canada 102103 Ignition Module & Support Bracket EI Control SystemPilot Safety Switch 104Description Manifold Module Support L62GB-3C 105 A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS106 Transformer & Pilot Line Regulator EO Control System107 108 109 110 111 EOP & EEP Control PanelEI Control System Pilot Assembly 112113 6236007 NAT. GASEI GAS 114 6236003 NAT. GASNot Available for LP Date Service Performed 115Limited Warranty 116