Burnham K50 manual Venting, Single Vent System Manifold Vent System

Page 41

Upper End Panel using two #10-32 x ½” MS and nuts. Mount junction box to bracket using #8 SMS, see Figure 25 or 26. Install Transformer on junction box.

Venting

1.INSTALL VENT CONNECTOR from canopy

Drafthood or damper to chimney maintaining 6” clearances from combustible materials.

2.INSTALL VENT SYSTEM – Typical vent systems are shown in Fig. 40 and 41. Some of the factors affecting vent sizing and construction accompany these figures.

Vent installation shall be in accordance with local building codes; or the local authority having jurisdiction; or the National Fuel Gas Code, ANSI Z223.1/NFPA 54; or the Standard for Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances, ANSI/NFPA 211. Both of the aforementioned standards, ANSI Z223.1 and ANSI/NFPA 211,

Fig. 40

SINGLE VENT SYSTEM

Fig. 41

MANIFOLD VENT SYSTEM

specify Type B and Type L double wall metal vents and fire clay tile lined masonry chimneys as suitable chimney constructions for Category I, draft hood equipped appliances, such as this Series 5B boiler. Both standards prohibit the use of unlined masonry construction as a chimney, with the exception in ANSI Z223.1/NFPA 54 that “Where permitted by the authority having jurisdiction, existing chimneys shall be permitted to have their use continued when an appliance is replaced by an appliance of similar type, input rating and efficiency.” ANSI/NFPA 211 prohibits the use of single wall metal vent as a chimney, while ANSI Z223.1 allows it under very restrictive conditions.

In Canada, refer to CAN/CSA-B149.1 or .2-M86 and local codes for venting.

SOME ITEMS RELATIVE TO CONSTRUCTION AND SIZING OF VENT SYSTEM

(1)Total Vent Height.

(2)Vent Connector – make Initial Rise as high as possible.

(3)Length of Lateral – hold to a minimum.

(4)Number of Elbows – hold to a minimum.

(5)UL Listed Vent Cap – assures full vent capacity and freedom from adverse wind effects.

(6)Locate Boiler as close to Chimney as possible consistent with necessary clearances, see page 7.

(7)Run Breeching Horizontal and slope upward to

Chimney maximum of ¼” per ft.

(8)Use thimble where Breeching enters masonry chimney – keep breeching flush with inside of flue liner – do not connect into same leg of chimney serving an open fireplace.

(9)Install vent above bottom of Chimney to prevent blockage – inspect chimney for obstructions

or restrictions and remove – clean chimney if necessary.

(10) Provide cleanout in chimney.

(11) Slip joint or draw band – facilitates installation and future servicing when necessary.

(12) Venting of other appliances into same chimney or into a common vent will affect sizing of the chimney or common vent.

(13) Correction for altitude – design vent system for sea level input.

(14) Provide adequate ventilation of Boiler Room, see page 7 – this cannot be overemphasized.

(15) Never pass any portion of a vent system thru a circulating air duct or plenum.

(16) Support of lateral runs so that vent pipe does not sag.

(17) Support of common vent where it passes thru a ceiling or roof.

(18) Clearances to combustible material – use of thimbles.

(19) Firestops.

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Image 41 Contents
Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Natural GAS Maximum 14 W.C. Minimum 5.5 W.C Dimensional DataProvide Combustion and Ventilation AIR Do not Install this Boiler on CarpetingSingle Manifold Base 5006B Thru 5014B Section Boilers BASE-BURNER-MANIFOLD AssemblysDual Manifold Bases 5015B Thru 5026B Section Boilers LEH Section on Base Assembly of Center SectionsArrangement of Sections and Canopys Purpose of Tappings and Their Locations Open Steam or Water Trim CartonConnect Supply and Return Piping to Heating System Installation of BUILT-IN HeaterTesting Boiler Assembly for Leaks Oxygen Corrosion Sealing of BASE, Installation Flue Covers and CanopiesAttachment of Flue Covers Page Page Page Page Supply Connection & I Return Connection Recommended Water Boiler PipingSupply Connections & 2 Return Connections Sizes 5006B Thru 5019BInstallation of Jacket Support Brackets to Base END Panels Installation of Jacket Parts Common to ALL Boiler SizesPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Steam Trim and Controls Shutoff Valve Between Safety ValveMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Open GAS Train Cartons Recommended Piping to BUILT-IN Tankless HeatersOpen Gas Controls Cartons Pilot Piping EI Control System Robertshaw7000 A B Thru 5009B Installation of S8610M ModuleA B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GAS Pilot Piping EI Control System V88APilot Piping EO Control System Installation of Pilot Safety SwitchInstallation of Pilot Safety Switch EO Control System EE Control System Installation of EO and EE Mounting Bracket and Controls Pilot Piping EE Control System Sect. and larger boilersPilot Piping EOP Control System Installation of Pilot Safety Switch EOP Control SystemPilot Piping EEP Control System EEP Control SystemPage Single Vent System Manifold Vent System VentingPage General Section IV OperationTable IV Water Content Control Variations CondensationBe sure power is off when checking high voltage connections A B Thru 5009B Sequence of Operation Schematic Wiring Diagram EI Control System V88 GAS TrainA B Thru 5014B Canada 5006B Thru 5014BEI Control System Schematic wiring diagram 15 Thru 26 SECT. BoilersSequence of Operation Page Pilot Failure Safety Switch CircuitWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler V8944B Combination Valve Minimum Input AdjustmentsMotorized Modulating Actuator ScrewTest Ignition System Safety SHUT-OFF Device AS Follows Combustion Chamber BURN-OFF Thermocouple Pilot SystemRemoval of Jacket Front Panel Section V ServiceAvoid Breathing Fiber Particulates and Dust Lubrication Cleaning of FluewaysPilot Locations Pilot Flame Honeywell Q3481B Main Burner Flame AdjustmentPilot Flame Honeywell Q179D Pilot w/THERMOCOUPLEHoneywell Q327A Pilot w/THERMOCOUPLE Pilot Flame Honeywell Q179C PilotDo not drain water below gauge glass Jackets Base PartsNumber in in Table Relates to Corresponding Number Series 5B Base Parts 5006B thru 5014BBase Parts 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B Series 5B Base Parts 5015B thru 5026BBase Parts Boiler Size Quantity Part Size CanopyIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026B Boiler SizeV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 5006B 5009B 5015B 5016B 5017B 100Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS only 101102 Fluid Power GAS Trains CanadaIgnition Module & Support Bracket EI Control System 103Description Manifold Module Support L62GB-3C Pilot Safety Switch104 A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS 105Transformer & Pilot Line Regulator EO Control System 106107 108 109 110 EOP & EEP Control Panel 111112 EI Control System Pilot AssemblyEI GAS 1136236007 NAT. GAS Not Available for LP 1146236003 NAT. GAS 115 Date Service Performed116 Limited Warranty