Burnham K50 Minimum Input Adjustments, V8944B Combination Valve, Motorized Modulating Actuator

Page 72

CAUTION

The following procedures should only be performed by a qualified service technician.

15.MINIMUM INPUT ADJUSTMENTS

This section covers Minimum Input Adjustments on Honeywell V8944B Diaphragm Type “Lo-Hi-Lo” Gas

Valves, Honeywell V5055B Fluid Power Gas Valves equipped with either a V4062A “Lo-Hi-Lo” Actuator or a V9055A “Modulating” Actuator.

a.Minimum Input Adjustments – “Lo-Hi-Lo” Combination Valve, V8944B (Natural Gas Only)

On boilers equipped with the V8944B combination diaphragm valve/regulator, Low Fire Adjustment should not be less than Minimum Input shown on Rating Plate (1/3 of full rated input). Fig. 57 shows the outlet pressure adjustment screws for low and high fire. The V8944B low and high fire pressure settings are factory set at 0.8” and 3.5” W.C. respectively. If further adjustments are necessary, remove pressure regulator adjustment caps and insert a screwdriver to raise or lower the regulator pressure.

Fig. 57

V8944B COMBINATION VALVE

b. MINIMUM INPUT ADJUSTMENTS – “LO-HI-LO” MOTORIZED ACTUATOR, V4062A

(1)

With power to actuator “off”, remove the

 

wiring compartment cover.

(2)

Check to be sure the low fire adjustment is set

 

at MAX to insure a safe light-off. (Low fire

 

adjustment is preset at factory in the MAX

 

position.)

(3)

Disconnect the controller lead from terminal #4

 

on the actuator to keep the valve in the low fire

 

position.

(4)

Start the system and establish the main burner

 

flame.

(5)

Loosen the setscrew in the cam (Fig. 58A) with

 

the special wrench taped to inside of actuator

 

cover. Keep the wrench seated in the setscrew.

 

Rotate the cam slightly downward (by moving

 

the wrench toward the base of actuator) to open

 

bleed valve. Actuator will start to close.

(6)

When valve reaches desired low fire position,

 

quickly tighten setscrew and remove wrench. If

 

the desire low fire setting is “missed”, merely

 

loosen the setscrew and rotate cam in the

 

opposite direction to the desired set point.

(7)

Shut down burner, and then restart. Repeat

 

several times to be sure the low fire setting

 

is that desired and suitable for correct burner

 

lightoff. Readjust if necessary.

(8)

Disconnect power and reconnect controller lead

 

removed in step (3) above.

(9)

Replace the wiring compartment cover.

c. MINIMUM INPUT ADJUSTMENTS –

MOTORIZED “MODULATING” ACTUATOR,

V9055A

On boilers equipped with Fluid Power Valves that

have “Modulating” Actuators, Low Fire Adjustment

should not be less than Minimum Input shown on

Rating Plate (1/3 of full rated input).

Fig. 58B shows the Low Fire Adjusting Screw

for increasing or decreasing low fire input on the

Honeywell V9055A “Modulating” Actuator. To

adjust the low fire setting after the burners are “on”,

the following procedure should be used.

(1)

With power to actuator “off”, remove the wiring

 

compartment cover.

(2)

Check to make sure the low fire adjustment is

 

set at MAX (full clockwise) to insure a safe

 

light-off. (Low fire adjustment is preset at the

72

On boilers equipped with Fluid Power Valves that have “Lo-Hi-Lo” Actuator, Low Fire Adjustment should not be less than Minimum Input shown on Rating Plate (1/3 of full rated input).

Fig. 58A shows the Limit Switch Cam and Scales to indicate direction to rotate cam for increasing or decreasing low fire input on the Honeywell V4062A “Lo-Hi-Lo” Actuator. To adjust the low fire setting after the burners are “on”, the following procedure should be used.

 

factory in the MAX position.)

(3)

Remove the lead to V9055A terminal R.

 

Jumper terminal R to W. This will prevent the

 

actuator from going to the high fire position.

(4)

Energize the system and light the main burner.

(5)

Use a Phillips screwdriver, or standard type with

 

a blade no more than 3/16 inch wide, to turn

 

the low fire adjusting screw for the desired low

 

fire position. DO NOT PUSH INWARD ON

 

SCREW.

Image 72 Contents
Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Dimensional Data Natural GAS Maximum 14 W.C. Minimum 5.5 W.CDo not Install this Boiler on Carpeting Provide Combustion and Ventilation AIRBASE-BURNER-MANIFOLD Assemblys Single Manifold Base 5006B Thru 5014B Section BoilersLEH Section on Base Assembly of Center Sections Dual Manifold Bases 5015B Thru 5026B Section BoilersArrangement of Sections and Canopys Open Steam or Water Trim Carton Purpose of Tappings and Their LocationsInstallation of BUILT-IN Heater Testing Boiler Assembly for LeaksConnect Supply and Return Piping to Heating System Sealing of BASE, Installation Flue Covers and Canopies Attachment of Flue CoversOxygen Corrosion Page Page Page Page Recommended Water Boiler Piping Supply Connection & I Return ConnectionSupply Connections & 2 Return Connections Sizes 5006B Thru 5019BInstallation of Jacket Parts Common to ALL Boiler Sizes Installation of Jacket Support Brackets to Base END PanelsPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Shutoff Valve Between Safety Valve Steam Trim and ControlsMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Recommended Piping to BUILT-IN Tankless Heaters Open GAS Train CartonsOpen Gas Controls Cartons Installation of S8610M Module Pilot Piping EI Control System Robertshaw7000 A B Thru 5009BPilot Piping EI Control System V88A A B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GASInstallation of Pilot Safety Switch Installation of Pilot Safety Switch EO Control SystemPilot Piping EO Control System Installation of EO and EE Mounting Bracket and Controls EE Control SystemSect. and larger boilers Pilot Piping EE Control SystemInstallation of Pilot Safety Switch EOP Control System Pilot Piping EOP Control SystemEEP Control System Pilot Piping EEP Control SystemPage Venting Single Vent System Manifold Vent SystemPage Section IV Operation GeneralTable IV Water Content Condensation Control VariationsBe sure power is off when checking high voltage connections A B Thru 5009B Schematic Wiring Diagram EI Control System V88 GAS Train Sequence of OperationA B Thru 5014B Canada 5006B Thru 5014BSchematic wiring diagram 15 Thru 26 SECT. Boilers EI Control SystemSequence of Operation Page Safety Switch Circuit Pilot FailureWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler Minimum Input Adjustments V8944B Combination ValveMotorized Modulating Actuator ScrewTest Ignition System Safety SHUT-OFF Device AS Follows Thermocouple Pilot System Combustion Chamber BURN-OFFSection V Service Removal of Jacket Front PanelAvoid Breathing Fiber Particulates and Dust Cleaning of Flueways LubricationPilot Locations Main Burner Flame Adjustment Pilot Flame Honeywell Q3481BPilot Flame Honeywell Q179D Pilot w/THERMOCOUPLEPilot Flame Honeywell Q179C Pilot Honeywell Q327A Pilot w/THERMOCOUPLEDo not drain water below gauge glass Base Parts JacketsSeries 5B Base Parts 5006B thru 5014B Number in in Table Relates to Corresponding NumberBase Parts Series 5B Base Parts 5015B thru 5026B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026BBase Parts Canopy Boiler Size Quantity Part SizeIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026BV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 100 5006B 5009B 5015B 5016B 5017B101 Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS onlyFluid Power GAS Trains Canada 102103 Ignition Module & Support Bracket EI Control SystemPilot Safety Switch 104Description Manifold Module Support L62GB-3C 105 A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS106 Transformer & Pilot Line Regulator EO Control System107 108 109 110 111 EOP & EEP Control PanelEI Control System Pilot Assembly 112113 6236007 NAT. GASEI GAS 114 6236003 NAT. GASNot Available for LP Date Service Performed 115Limited Warranty 116