Burnham K50 manual Do not Install this Boiler on Carpeting, Provide Combustion and Ventilation AIR

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SECTION II – GENERAL INFORMATION

1.BOILER INSTALLATION must conform to the requirements of the authority having jurisdiction, or in the absence of such requirements, to:

USA – “National Fuel Gas Code, ANSI Z223.1”.

When required by the authority having jurisdiction, the installation must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers, No. CSD-1.

CANADA – “Installation Codes for Natural and Propane Gas Burning Appliances and Equipment, CAN/CSA-B149 (.1 or .2)”.

DO NOT INSTALL THIS BOILER ON CARPETING.

2.BOILER LOCATION – locate on a level NON- COMBUSTIBLE FLOOR as close as possible to chimney so that vent connection is short and direct.

DANGER

Boilermustnotbeinstalleddirectlyoncombustible flooring. A concrete pad is not sufficient to protect combustible flooring.

The boiler shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, control replacement, etc.).

Do not install boiler where gasoline or other flammable vapors or liquids, or sources of hydrocarbons (i.e. bleachers, cleaners, chemicals, sprays, paint removers, fabric softeners, etc. ) are used or stored.

Refer to table below for minimum clearances, service clearances, and clearances for removal of Tankless Heaters.

3.PROVIDE COMBUSTION AND VENTILATION AIR.

In the USA refer to National Fuel Gas Code, NFPA 54/ANSI Z223. Section 5.3, Air for Combustion and Ventilation. In Canada refer to Natural Gas Installation Code, CAN/CSA-B149.1 – latest edition or Propane Installation Code, CAN/CSA-B149.2 – latest edition. Local code provisions may apply and should be referenced.

WARNING

Adequate combustion and ventilation air must be provided to assure proper combustion.

a.Determine volume of space (boiler room). Rooms communicating directly with the space, in which the appliances are installed, through openings not furnished with doors, are considered a part of the space.

Volume (ft³) = Length (ft) x Width (ft) x Height (ft)

b.Determine total input of all appliances in the space. Add inputs of all appliances in the space and round the result to the nearest 1000 Btu per hour.

c.Determine type of space.

Divide Volume by Total Input of all appliances in space. If the result is greater than or equal to

50ft³/1000 Btu per hour, then it is considered an unconfined space.

If the result is less than 50 ft³/1000 Btu per hour, then the space is considered a confined space.

d.For boiler located in an unconfined space of a conventionally constructed building, the fresh air infiltration through cracks around windows and doors normally provides adequate air for combustion and ventilation.

e.For boiler located in a confined space or an unconfined space in a building of unusually tight construction, provide outdoor air with the use of two permanent openings which communicate directly or by duct with the outdoors or spaces (crawl or attic) freely communicating with the outdoors. Locate one opening within 12 inches of top of space. Locate remaining opening within 12 inches of bottom of space. Minimum dimension of air opening is 3 inches. Size each opening per following:

1.Direct communication with outdoors. Minimum free area of 1 square inch per 4,000 Btu per hour input of all equipment in space.

2.Vertical ducts. Minimum free are of 1 square inch per 4,000 Btu per hour input of all

CLEARANCES - From Table below and from dimensional data in Fig. 1, determine BOILER ROOM space necessary for appropriate access to and servicing of Boiler. Consideration should be given to other appliances installed in the same area. Consult with local Building and Safety Codes for compliance.

 

MINIMUM CLEARANCE - JACKET TO

U.S.A. SERVICE CLEARANCE TO

CLEARANCES REQ’D FOR REMOVAL

 

 

OF TANKLESS HEATER

 

COMBUSTIBLE CONSTRUCTION

NON-COMBUSTIBLE CONSTRUCTION

 

 

AT-2

 

AT-3

AT-4

 

 

 

 

Left Side

24” (61 cm)

18” (Controls) *

27”

 

32”

42”

Right Side

24” (61 cm)

18” (Controls) *

27”

 

32”

42”

Front

24” (61 cm)

36” (Cleaning-Burner Removal) *

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Rear

24” (61 cm)

36” (Cleaning) *

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Top

24” (61 cm)

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* CANADA: 48” (122 cm) Clearance is required

 

 

 

 

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Contents Series 5B Section I Equipment Check List Important Information Canadian Equipment Check List Canadian Equipment Check List Natural GAS Maximum 14 W.C. Minimum 5.5 W.C Dimensional DataProvide Combustion and Ventilation AIR Do not Install this Boiler on CarpetingSingle Manifold Base 5006B Thru 5014B Section Boilers BASE-BURNER-MANIFOLD AssemblysDual Manifold Bases 5015B Thru 5026B Section Boilers LEH Section on Base Assembly of Center SectionsArrangement of Sections and Canopys Purpose of Tappings and Their Locations Open Steam or Water Trim CartonTesting Boiler Assembly for Leaks Installation of BUILT-IN HeaterConnect Supply and Return Piping to Heating System Attachment of Flue Covers Sealing of BASE, Installation Flue Covers and CanopiesOxygen Corrosion Page Page Page Page Sizes 5006B Thru 5019B Recommended Water Boiler PipingSupply Connection & I Return Connection Supply Connections & 2 Return ConnectionsInstallation of Jacket Support Brackets to Base END Panels Installation of Jacket Parts Common to ALL Boiler SizesPage Exploded View of Jacket 6 Thru 10 Section Boilers Securing of CANOPY/DRAFTHOOD CANOPY/DRAFTHOOD Mounting Diagram Exploded View of Jacket 11 Thru 19 SECT. Boilers Completion of Jacket Installation 11 Thru 26 Section Boilers Exploded View of Jacket 20 Thru 22 SECT. Boilers Exploded View of Jacket 26 SECT. Boilers Steam Trim and Controls Shutoff Valve Between Safety ValveMounting Elevations of M&M 150 and a 67M Float Lwco Water Trim and Controls Open GAS Train Cartons Recommended Piping to BUILT-IN Tankless HeatersOpen Gas Controls Cartons Pilot Piping EI Control System Robertshaw7000 A B Thru 5009B Installation of S8610M ModuleA B Thru 5026B NAT. GAS Canada 5006B Thru 5026B NAT. GAS Pilot Piping EI Control System V88AInstallation of Pilot Safety Switch EO Control System Installation of Pilot Safety SwitchPilot Piping EO Control System EE Control System Installation of EO and EE Mounting Bracket and ControlsPilot Piping EE Control System Sect. and larger boilersPilot Piping EOP Control System Installation of Pilot Safety Switch EOP Control SystemPilot Piping EEP Control System EEP Control SystemPage Single Vent System Manifold Vent System VentingPage General Section IV OperationTable IV Water Content Control Variations CondensationBe sure power is off when checking high voltage connections A B Thru 5009B Canada 5006B Thru 5014B Schematic Wiring Diagram EI Control System V88 GAS TrainSequence of Operation A B Thru 5014BEI Control System Schematic wiring diagram 15 Thru 26 SECT. BoilersSequence of Operation Page Pilot Failure Safety Switch CircuitWiring diagram 6 Thru 14 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring diagram 15 Thru 26 SECT. Boilers Operating and safety controls. Should any EE Control System Wiring diagram 15 Thru 26 SECT. Boilers Proceed to Paragraph 15- Minimum Input Wiring Diagram 6 Thru 14 SECT. Boilers EOP Control System Turn on Main Power Switch. Main Power Light will light Wiring Diagram 15 Thru 26 SECT. Boilers EOP Control System Safety Switch Circuit Wiring Diagram 6 Thru 14 SECT. Boilers EEP Control System Pilot Failure Safety Switch Circuit Wiring Diagram 15 Thru 26 SECT. Boilers EEP Control System Make sure all manual resets are activated where applicable Normal Operation Sequence Page Check GAS Input Rate to Boiler Screw Minimum Input AdjustmentsV8944B Combination Valve Motorized Modulating ActuatorTest Ignition System Safety SHUT-OFF Device AS Follows Combustion Chamber BURN-OFF Thermocouple Pilot SystemRemoval of Jacket Front Panel Section V ServiceAvoid Breathing Fiber Particulates and Dust Lubrication Cleaning of FluewaysPilot Locations Honeywell Q179D Pilot w/THERMOCOUPLE Main Burner Flame AdjustmentPilot Flame Honeywell Q3481B Pilot FlameHoneywell Q327A Pilot w/THERMOCOUPLE Pilot Flame Honeywell Q179C PilotDo not drain water below gauge glass Jackets Base PartsNumber in in Table Relates to Corresponding Number Series 5B Base Parts 5006B thru 5014BBase Parts 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B Series 5B Base Parts 5015B thru 5026BBase Parts Boiler Size Quantity Part Size CanopyIntegral Canopy Drafthoods & Sections Series 5B Section Replacement Chart Series 5B Base / Pilot Assemblies Series 5B Jackets 60413075 5007B Lower Top Panel 2 x 37-3/16 60413085 5008B 2 x 20-7/8 Complete Jackets Jackets Boiler Size 5006B 5008B 5009B 5014B 5015B 5016B 5017B 5026B Boiler SizeV88A GAS Trains Canada Natural GAS only Fluid Power GAS Trains USA 5006B 5009B 5015B 5016B 5017B 100Diaphragm Valve LO-HI-LO GAS Train Canada Natural GAS only 101102 Fluid Power GAS Trains CanadaIgnition Module & Support Bracket EI Control System 103104 Pilot Safety SwitchDescription Manifold Module Support L62GB-3C A. 5010B-5026B NAT. GAS Canada 5006B-5026B NAT. GAS 105Transformer & Pilot Line Regulator EO Control System 106107 108 109 110 EOP & EEP Control Panel 111112 EI Control System Pilot Assembly6236007 NAT. GAS 113EI GAS 6236003 NAT. GAS 114Not Available for LP 115 Date Service Performed116 Limited Warranty