Woods Equipment S25CD, S22CD manual Operation, Principal Components, BREAK-IN of the Flail Shredder

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OPERATION

The Woods Flail Shredder is designed to pick up and shred crop and plant residue left in the field. Rotational power to the flails is provided by the tractor PTO.

Be familiar with the flail shredder before starting.

The owner is responsible for training operators in the safe operation of the flail shredder.

„Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

„Never allow children or untrained persons to operate equipment.

„Make sure shields and guards are properly installed and in good condition. Replace if damaged.

„Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

„Never allow riders on power unit or attachment.

„Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

„Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

„Keep bystanders away from equipment.

„Operate tractor PTO at the rpm speed stated in “Specifications” section.

CAUTION

„Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

CAUTION

„Always comply with all state and local lighting and marking requirements.

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

PRINCIPAL COMPONENTS

The Woods Flail Shredder consists of a large rotating tube with swinging steel flails attached. The flails pick up or strike crop residue or trash and shred it. Rota- tional power to the drum is provided by the tractor PTO through a gearbox in the center of the machine.

For removing the center strip of crop residue, an optional hydraulically driven blade can be installed under the cover in the center of the machine.

The flail shredder is designed to be used as a pull-type, semi-mounted, or 3-point mounted machine.

BREAK-IN OF THE FLAIL SHREDDER

The following should be observed when operating the unit for the first time:

NOTICE

Before operating the unit in the field, run the PTO clutch. See . Weasler Modular Friction Clutch (24K), page 33.

After operating for 1/2 hour

1.Check all nuts, bolts, and other fasteners. Tighten to specifications given in the Bolt Torque Chart, page 63.

2.Tighten wheel bolts to specifications given in the Bolt Torque Chart, page 63.

3.Check that the flails are in good condition and swing freely.

4.Check oil level in the gearbox. Add oil if needed.

5.Check that the PTO driveline shield turns freely.

6.Lubricate all grease points.

After operating for 5 to 10 hours

1.Repeat Steps 1 through 5 above.

2.Follow regular service schedule as outlined in Service & Maintenance, page 24.

14 Operation

MAN0506 (Rev. 9/5/2008)

 

 

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationTraining Safety RulesPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordBREAK-IN of the Flail Shredder OperationPrincipal Components After operating for 1/2 hourPRE-OPERATION Check List HorsepowerTractor Weight Choosing the Correct TractorPTO Driveline Length Cut only the male end. Never cut the female end Attaching Shredder to TractorWith Quick Hitch Attachment Attach PTO Driveline Without Quick Hitch AttachmentPull-Type Model Attach Hydraulics Center Cutter OptionPreparing for Operation Raise StandsRemoving Shredder from Tractor Flail HeightPull-Type Models SET Operating HeightPoint Hitch Models Point & 2-Point Hitch ModelsStarting the Tractor Setting Flail HeightSetting Outer Trailing Wheels Casters & Struts Stopping the TractorGround Speed CleaningHazard Area TurningBED Cones Rubber FlapsAdditional Rear Wheels Greasing Service & MaintenanceLubricants Lubrication ScheduleLubrication Points Every 40 hours of operation Daily or every 8 hours of operationEvery 25 hours of operation AnnuallyHours or daily Lubrication Service Record Hours Serviced byGearbox OIL Leakage HoursGearbox leakage & Troubleshooting Changing Gearbox OILReplacing Flail Knives Ratchet Height AdjustmentWheel Spacing Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsBreaking In the Clutch Run Replacing Stub ShaftServicing Weasler Modular Friction Clutch Removing the DrivelineMounting Clutch to Shredder Rebuilding Friction PackRebuilding Overrunning Clutch Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Dealer SET-UP Instructions AssemblyWheel Assembly For Some Models Shipped on EndPull-type units only PULL-TYPE Hitch InstallationALL Units Rubber Flap Installation Manual Storage Tube InstallationOptional Equipment Rubber Belting Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowAssemble Motor and Blade Center CUT KIT InstallationBlock Shredded Install Motor Housing Assembly HosesConnect Hoses to Tractor Install Hose ClampsInstall Decals Remove Deflector KitDelivery Check List Dealer Check ListsPRE-DELIVERY Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap Metric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois